Ram Accelerator Projectile Drilling Systems

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Solution Overview

Problem

Traditional drilling and excavation methods are slow and costly due to the use of explosives, which incur additional safety and regulatory burdens, and are inefficient in material removal.

Innovation Solution

A projectile launching system using a ram accelerator system with combustible gases to propel spherical projectiles at high velocities, which fracture and pulverize geological material, allowing for efficient penetration and material removal without explosives.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional drilling and blasting methods are used, then material removal is achieved, but the process is slow and incurs high operational costs due to safety and regulatory burdens

Engineering Contradiction:
Improvematerial removal rateVSAvoiddrilling time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent replaces the traditional mechanical drilling and blasting system with a projectile-based system that uses controlled combustion of gas mixtures to accelerate projectiles to high velocities. The projectiles are propelled through a barrel using deflagration or detonation of combustible gases, eliminating the need for traditional drills and explosives while achieving faster material removal through hypervelocity impact

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the physical parameters of the drilling process by using hypervelocity projectiles (achieving velocities through controlled combustion) instead of traditional mechanical drilling. The combustion of gas mixtures creates extreme pressures and temperatures that accelerate projectiles to speeds significantly higher than conventional drilling methods, thereby increasing productivity and reducing time

Inventive Principle:
Principle #35Parameter changes

2Productivity

If explosives are used for material removal, then excavation is achieved, but safety and regulatory burdens increase operational costs

Engineering Contradiction:
Improveexcavation efficiencyVSAvoidsafety and regulatory complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses disposable projectiles that are loaded into the barrel and consumed during each firing cycle. These projectiles are simple, inexpensive objects that replace complex explosive charges and the extensive safety infrastructure required for their handling, storage, and detonation, thereby reducing operational complexity and costs

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Ease of operation

If traditional drilling methods are used, then holes are formed in material, but the process is relative slow requiring many minutes to hours per linear foot

Engineering Contradiction:
Improvedrilling speedVSAvoidtime per linear foot
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The system employs periodic firing of projectiles at controlled intervals to progressively advance through the material. Each projectile impact creates fractures and removes material, and by repeating this process systematically, the system achieves continuous progress at much higher speeds than traditional drilling, reducing time per linear foot while maintaining operational control

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system significantly reduces drilling time and costs, enables deeper resource extraction, and facilitates more efficient material processing by using high-velocity projectiles to weaken and break geological material, allowing for faster and more controlled drilling operations.

Implementation Method 1

The projectiles may be propelled down the barrel using a deflagration or detonation of one or more combustible gases

Methodology Applied
Scientific EffectDeflagration: Deflagration

Implementation Method 2

The projectiles may be propelled down the barrel using a deflagration or detonation of one or more combustible gases

Methodology Applied
Scientific EffectDetonation: Detonation

Implementation Method 3

The projectiles are accelerated to a hypervelocity and ejected from the barrel to strike a working face

Methodology Applied
Scientific EffectImpact force: Impact Force

Data Source

PatentUS11434695B2Projectile drilling systems and methods
Publication Date: 2022.09.06 HYPERSCIENCES INC
  • US11434695B2 patent drawing
  • US11434695B2 patent drawing
  • US11434695B2 patent drawing

AI summary

Spherical projectiles may be used to form one or more holes in geologic or other material. These holes may be used for drilling, tunnel boring, excavation, and so forth.