Ram Air Feed Device for Accurate Mass Flow Determination

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Solution Overview

Problem

Current methods for determining air mass flow through a ram air channel in aircraft air conditioning systems are complex, inaccurate, and often require costly maintenance, as they rely on pressure measurements and indirect sensors to detect deviations from set values, which can indicate mechanical or electrical faults.

Innovation Solution

A method that utilizes the operational characteristics of a feed device in the ram air channel, such as its speed, to determine the air mass flow, using existing components like speed sensors and computing units to correlate operational states with air mass flow values, eliminating the need for additional sensors or components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If pressure measurements and indirect sensors are used to determine air mass flow, then measurement capability is provided, but measurement precision and reliability deteriorate due to complexity and inaccuracy

Engineering Contradiction:
Improveair mass flow measurement accuracyVSAvoidsensor and measurement system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The feed device serves dual purposes: it feeds air through the heat exchanger during ground operation and simultaneously acts as a flow sensor during flight operation. The system uses itself (the feed device's operational characteristics) to determine air mass flow, eliminating the need for separate measurement sensors and reducing system complexity while improving measurement reliability.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If additional sensors and components are added to measure air mass flow accurately, then measurement precision improves, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improveair mass flow measurement accuracyVSAvoidsystem manufacturing simplicity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The feed device is designed to perform multiple functions: air feeding during ground operation and flow measurement during flight operation. By making the existing feed device multi-functional, the patent eliminates the need for additional dedicated measurement components, thereby simplifying manufacturing while achieving accurate air mass flow determination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If conventional pressure measurement methods are used, then some measurement capability is achieved, but reliability deteriorates due to inability to detect faults early

Engineering Contradiction:
Improvesystem operational reliabilityVSAvoidair mass flow detection accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The system continuously monitors the operational characteristics of the feed device (rotation speed, power consumption) and compares them with expected values. This feedback mechanism enables real-time detection of deviations caused by leakages, blockages, or mechanical faults, allowing early intervention and maintaining high system reliability while providing accurate air mass flow information.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for reliable and accurate determination of air mass flow without additional equipment, enabling early detection of faults like leakages or blockages, and allows for real-time control of ram air channel flaps to maintain optimal air flow, reducing maintenance costs and improving system efficiency.

Implementation Method 1

In a second operating state of the ram air channel, on the other hand, the feed device is set in rotation by an air mass flow flowing through the ram air channel

Methodology Applied
Scientific EffectFluid flow driving mechanical rotation: Turbine

Data Source

PatentUS9021877B2Method and device for determining an air mass flow flowing through a ram air channel
Publication Date: 2015.05.05 AIRBUS OPERATIONS GMBH
  • US9021877B2 patent drawing
  • US9021877B2 patent drawing
  • US9021877B2 patent drawing

AI summary

A method and a device determines an air mass flow flowing through a ram air channel having disposed therein a feed device adapted in a first operating state of the ram air channel to feed air through the ram air channel and further adapted in a second operating state of the ram air channel to be set in rotation by an air mass flow flowing through the ram air channel. The method includes the step of detecting an actual operational characteristic of the feed device that is characteristic of the air mass flow flowing through the ram air channel in the second operating state of the ram air channel as well as the step of determining the air mass flow flowing through the ram air channel on the basis of the detected actual operational characteristic of the feed device.