Ram Door Fairing for Auxiliary Power Unit Intake

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Solution Overview

Problem

Conventional ram door assemblies for aircraft auxiliary power units face inefficiencies due to turbulence and airflow distortions, which can impact the performance of the auxiliary power unit and increase aerodynamic resistance, leading to suboptimal performance and increased drag.

Innovation Solution

A ram door assembly with a hingeable ram door and a fairing on its interior surface, designed to direct airflow efficiently into the intake duct, reducing drag and improving airflow quality by minimizing distortions and turning losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional ram door assemblies are used, then the auxiliary power unit can be installed, but turbulence and airflow distortions form at the intake opening, reducing intake airflow efficiency

Engineering Contradiction:
Improveintake airflow efficiencyVSAvoidturbulence and airflow distortions
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a three-dimensional fairing structure with curved surfaces that extends into the airflow path, creating a streamlined contour that guides air smoothly around the ram door assembly. This dimensional addition transforms the two-dimensional flat door into a three-dimensional aerodynamic shape, eliminating turbulence and improving airflow efficiency

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If adjustments are made to address airflow inefficiencies, then intake efficiency may improve, but the size and weight of the auxiliary power unit and/or ram door assemblies increase

Engineering Contradiction:
Improveintake airflow efficiencyVSAvoidweight of ram door assembly
Core Design Contradiction:
ProductivityVSWeight of moving object

Solution Approach 1:

The fairing incorporates curved and rounded surfaces instead of flat or angular geometries, creating a streamlined shape that reduces airflow separation and turbulence. The curved contour allows air to flow smoothly around the assembly, improving intake efficiency without requiring additional structural support or increasing overall size

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Device complexity

If conventional ram door assemblies are used, then the structure is simple, but aerodynamic resistance and total coefficient of drag increase

Engineering Contradiction:
Improvestructural simplicityVSAvoidaerodynamic drag
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The fairing adds a third dimension to the ram door assembly by extending a streamlined structure into the airflow path. This dimensional enhancement creates a smooth transition surface that reduces pressure drag and minimizes wake formation, thereby reducing overall aerodynamic resistance while maintaining structural simplicity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The ram door assembly with a fairing enhances airflow efficiency, reduces drag by up to 14.9%, and improves the performance of the auxiliary power unit, allowing for a more compact and lightweight design, thereby decreasing fuel burn and operating costs.

Implementation Method 1

turbulence, vortices, or other distortions may form as air enters the intake opening

Methodology Applied
Scientific EffectFlow separation: Flow Separation

Implementation Method 2

increase in the overall aerodynamic resistance, e.g. the total coefficient of drag, of the aircraft

Methodology Applied
Scientific EffectDrag: Drag

Data Source

PatentEP2272758B1Ram door assemblies
Publication Date: 2015.03.25 HONEYWELL INTERNATIONAL INC
  • EP2272758B1 patent drawingFigure 1
  • EP2272758B1 patent drawingFigure 2
  • EP2272758B1 patent drawingFigure 3

AI summary

A ram door assembly is provided for an intake opening of an intake duct of an auxiliary power unit of an aircraft. The ram door assembly includes a ram door hingeably mounted adjacent to the intake opening and moveable between an open position to a closed position. The ram door has an interior surface and an exterior surface. The ram door assembly further includes a fairing (170) positioned on the interior surface (158) of the ram door (152).