Optical Raman Probe Cap for Stray Light Noise Reduction

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Solution Overview

Problem

Stray light noise significantly affects the accuracy of optical Raman probe sensors, particularly in bioprocessing applications, due to ambient light sources like sunlight and interior lighting, which interferes with the sensitive Stokes Raman scattering signals.

Innovation Solution

A cap with a closed end and openings is attached to the tip of the optical Raman probe sensor, blocking stray light and optionally featuring a reflective surface to enhance the Raman scattering signal, constructed from materials that block wavelengths from 400 nm to 2000 nm, and can be permanently affixed or removable.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If ambient light blocking measures are implemented, then stray light noise is reduced, but device complexity increases

Engineering Contradiction:
Improvestray light noiseVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The probe is divided into functional segments: a light-blocking cap with selective openings, a tubular structure, and an optical sensor portion. This segmentation allows each component to address specific aspects of stray light reduction while maintaining overall system functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A cap structure serves as an intermediary element between the ambient environment and the optical sensor. This cap with controlled openings acts as a mediator that selectively permits useful light while blocking harmful stray light, reducing noise without requiring complex internal filtering mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a cap with openings is added to block stray light, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The cap structure implements local quality by providing different properties in different regions: the closed end provides complete light blocking, the openings provide selective light passage, and the interior surface provides reflective enhancement. This localized functional differentiation improves measurement precision through targeted light management.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The reflective surface on the interior of the cap converts potentially harmful stray light that enters through the openings into beneficial additional signal light by reflecting it toward the sensor. This transforms a portion of the stray light problem into a signal enhancement opportunity, improving measurement precision.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If a reflective surface is added to enhance signal, then signal intensity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvesignal intensityVSAvoidease of manufacture
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The reflective surface parameter is optimized to achieve signal enhancement while maintaining manufacturability. By controlling the reflectivity parameter and the geometric parameters of the cap, the system achieves 2-100x signal enhancement through simple structural modifications rather than complex manufacturing processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cap effectively reduces stray light noise by up to 90%, enhancing signal consistency and accuracy, allowing for controlled measurement tolerances and compliance with standard probe diameters.

Implementation Method 1

A cap having a closed end and one or more openings is attached to the tip of an optical Raman probe sensor. The cap serves to block stray light noise from entering the tip of the sensor.

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Implementation Method 2

In some embodiments, a reflective surface may be included on the interior surface of the closed end of the cap. This reflective surface may reflect Raman scattering light toward the tip, enhancing the received signal by a factor of 2 to 100.

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250377306A1Reduction of stray light noise in optical raman probe sensors
Publication Date: 2025.12.11 MERCK PATENT GMBH
  • US20250377306A1 patent drawing
  • US20250377306A1 patent drawing
  • US20250377306A1 patent drawing

AI summary

A cap having a closed end and one or more openings is attached to the tip of an optical Raman probe sensor. The cap serves to block stray light noise from entering the tip of the sensor. In this way, Raman spectra may be more accurate and consistent. Further, the cap may be permanently affixed or removably attached to the sensor. In some embodiments, a reflective surface may be included on the interior surface of the closed end of the cap. This reflective surface may reflect Raman scattering light toward the tip, enhancing the received signal by a factor of 2 to 100.