Indoor Range Air Recirculation With HEPA Filtration

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Solution Overview

Problem

Indoor firing ranges face challenges in maintaining indoor air quality due to toxic chemicals and contaminants from firearm discharges, which can pose health risks to employees and the environment, and existing ventilation systems often fail to comply with safety standards, especially with high upfront and operational costs.

Innovation Solution

An air handling system comprising a conditioning unit, air supply assembly, air recirculation assembly, and air exhaust assembly that recirculates and filters air within the range, using HEPA filters and controlled airflow to manage contaminants and maintain safe air quality, while also exhausting pollutants outside.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional conditioning equipment is used to temper outdoor air, then air quality can be maintained, but upfront costs and operating costs become excessively high

Engineering Contradiction:
Improveindoor air qualityVSAvoidcost
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The system recirculates and reuses indoor air through the air recirculation assembly, filtering it through HEPA filters before reintroduction. This recovers usable air that would otherwise be discarded, reducing the need for continuous outdoor air intake and conditioning, thereby lowering operational costs while maintaining air quality.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The air handling system is divided into separate functional assemblies: air supply assembly for introducing fresh air, air recirculation assembly for reusing indoor air, and air exhaust assembly for removing contaminated air. This segmentation allows optimized handling of different air streams, reducing overall system complexity and cost compared to conventional single-system approaches.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If outdoor air is exhausted directly without filtration, then system cost is reduced, but toxic contaminants are released into the environment

Engineering Contradiction:
Improvesystem costVSAvoidcontaminant release
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The air exhaust assembly provides localized filtration and processing specifically for the exhaust air stream that contains toxic contaminants. Rather than filtering all air uniformly, the system applies appropriate treatment only where needed - the exhaust assembly filters and conditions air before environmental release, ensuring compliance while avoiding unnecessary processing elsewhere in the system.

Inventive Principle:
Principle #3Local quality

3Loss of energy

If air recirculation is implemented, then operational costs are reduced, but system complexity increases

Engineering Contradiction:
Improveoperating costVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The air handling unit serves multiple functions: it conditions incoming outdoor air, filters recirculated indoor air through HEPA filters, and prepares air for both recirculation and exhaust. This multi-functionality consolidates what could be separate systems into a single integrated unit, reducing overall system complexity while achieving energy savings through recirculation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively recirculates and filters air to reduce contaminant levels, ensuring a safe shooting environment, compliance with safety standards, and reducing operational costs by efficiently managing airflow and pollutant removal.

Implementation Method 1

using HEPA filters and controlled airflow to manage contaminants

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

An air supply assembly is coupled in flow communication to the conditioning unit and configured to discharge air from the conditioning unit

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The air recirculation assembly is configured to recirculate at least one of the first amount of discharged air and the second amount of discharged air to the air supply assembly

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 4

an air exhaust assembly coupled in flow communication to the indoor gun range, wherein the air exhaust assembly is configured to facilitate exhausting a third amount of the discharged air and the contaminants out of the indoor gun range

Methodology Applied
Scientific EffectExhaust flow: Convection

Data Source

PatentUS9599357B2Air handling system and methods of operating same
Publication Date: 2017.03.21 VOGEL SHEET METAL & HEATING INC
  • US9599357B2 patent drawing
  • US9599357B2 patent drawing
  • US9599357B2 patent drawing

AI summary

An air handling system for handling air and contaminants within an indoor gun range is provided. The air handling system includes a conditioning unit coupled to the indoor gun range. An air supply assembly is coupled in flow communication to the conditioning unit and the indoor gun range, wherein the air supply assembly is configured to discharge air from the conditioning unit and into the indoor gun range. The air handling system includes an air recirculation assembly coupled in flow communication to the air supply assembly and the indoor gun range. The air recirculation assembly is configured to recirculate at least one of a first amount of discharged air and a second amount of discharged air to the air supply assembly. An air exhaust assembly is coupled in flow communication to the indoor gun range.