Rankine-cycle power apparatus bypass control

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Solution Overview

Problem

Conventional Rankine-cycle power-generating apparatuses face challenges in reducing size and improving reliability, particularly during system abnormalities like power failures, where maintaining operation and safe shutdown are compromised due to excessive electric power consumption and heat generation.

Innovation Solution

Incorporating a bypass flow channel with an adjustable opening/closing device and a control system that adjusts the degree of opening to manage direct-current electric power absorption, ensuring it falls within a predetermined range, thereby optimizing power usage and reducing the apparatus's size while enhancing reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If the apparatus operates during power failure without power limitation, then continued operation is maintained, but electric power consumption becomes excessive and heat generation increases

Engineering Contradiction:
Improveoperation continuity during power failureVSAvoidelectric power consumption
Core Design Contradiction:
Duration of action of stationary objectVSUse of energy by moving object

Solution Approach 1:

The control device changes the operational parameters of the Rankine-cycle device during power failure by adjusting the opening degree of the bypass flow channel. This regulates the flow rate of the working fluid, thereby controlling the electric power consumption and heat generation to remain within safe limits while maintaining continued operation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The bypass flow channel acts as an intermediary mechanism that allows partial flow of the working fluid to bypass the expander. By controlling the opening degree of the bypass, the system can regulate the amount of work performed and thus control the electric power output and heat generation during power failure conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Volume of stationary object

If the apparatus size is reduced, then compactness is improved, but the electric power absorber and control systems require more space

Engineering Contradiction:
Improveapparatus sizeVSAvoidcontrol system complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The control device performs multiple functions: it controls the opening degree of the bypass flow channel, regulates electric power consumption, manages heat generation, and ensures safe operation during power failures. By consolidating these functions into a single control device, the patent reduces the overall apparatus size while maintaining the necessary control capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the bypass flow channel control mechanism with the electric power absorption and heat management functions into an integrated system. The opening/closing device for the bypass flow channel is controlled in conjunction with the electric power absorber, merging multiple control functions into a coordinated system that reduces spatial requirements.

Inventive Principle:
Principle #5Merging (Combining)

3Use of energy by moving object

If the bypass flow channel is fully opened to reduce power consumption, then electric power absorption decreases, but the apparatus can no longer maintain safe operation

Engineering Contradiction:
Improveelectric power consumptionVSAvoidsafe operation during power failure
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The control device dynamically adjusts the opening degree of the bypass flow channel based on real-time operational conditions during power failure. Rather than maintaining a fixed fully-opened position, the system continuously modulates the bypass opening to maintain electric power consumption and heat generation within safe operational limits, ensuring both reduced power usage and maintained reliability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device monitors the operational status of the Rankine-cycle device during power failure and uses feedback to adjust the bypass flow channel opening degree. This feedback mechanism ensures that electric power consumption is reduced while maintaining safe operation by preventing excessive heat generation and ensuring stable continued operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for efficient operation and safe shutdown of the Rankine-cycle device during power failures by adjusting electric power absorption, ensuring continued operation and reducing the apparatus's size while improving reliability.

Implementation Method 1

an expander that converts expansion energy of a working fluid into mechanical energy

Methodology Applied
Scientific EffectExpansion energy conversion: Rankine Cycle

Implementation Method 2

a power generator that is linked to the expander

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 3

a converter that converts alternating-current electric power generated by the power generator into direct-current electric power

Methodology Applied
Scientific EffectAC to DC conversion: Electrical Resistance

Data Source

PatentEP3163035B1Rankine-cycle power-generating apparatus
Publication Date: 2021.04.21 PANASONIC HOLDINGS CORP
  • EP3163035B1 patent drawingFigure 1
  • EP3163035B1 patent drawingFigure 2
  • EP3163035B1 patent drawingFigure 3

AI summary

Specific operation is executable in a Rankine-cycle power-generating apparatus. In the Rankine-cycle power-generating apparatus, a) in the specific operation, the control device adjusts the degree of opening of the opening/closing device so that the direct-current electric power absorbed by the electric power absorber approaches first electric power, or b) in the specific operation, the degree of opening of the opening/closing device is increased to the predetermined intermediate degree of opening so that the direct-current electric power absorbed by the electric power absorber falls within a predetermined range.