Rare Earth Adsorbent Particles for High-Capacity, Mild-Acid Recovery

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Solution Overview

Problem

Existing adsorbent materials for rare earth elements have limitations in both adsorption capacity and efficient desorption, leading to suboptimal recovery processes.

Innovation Solution

Adsorbent particles comprising carrier particles made of organic polymers with an amino group-containing polymer and diglycolic acid residues bonded to the amino groups, allowing for high adsorption and efficient desorption of rare earth elements using acidic solutions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If existing adsorbent materials are used, then rare earth element adsorption can be achieved, but adsorption capacity is limited and desorption efficiency is poor

Engineering Contradiction:
Improveadsorption capacityVSAvoiddesorption efficiency
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The invention uses a composite structure consisting of a carrier particle, an amino group-containing polymer layer, and diglycolic acid residues. This multi-component composite material combines the advantages of each component: the carrier provides structural support, the amino polymer provides binding sites, and the diglycolic acid residues provide selective adsorption capability for rare earth elements, achieving both high adsorption capacity and efficient desorption

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the chemical parameters of the adsorbent by introducing diglycolic acid residues onto the amino group-containing polymer. This chemical modification transforms the adsorption characteristics, enabling the material to not only adsorb rare earth elements with high capacity but also to release them efficiently through acid treatment, thus resolving the contradiction between adsorption capacity and desorption efficiency

Inventive Principle:
Principle #35Parameter changes

2Productivity

If strong acid is used for desorption, then rare earth element recovery is improved, but environmental impact increases and material integrity may be compromised

Engineering Contradiction:
Improvedesorption efficiencyVSAvoidenvironmental impact
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The diglycolic acid residues on the amino polymer enable desorption to occur under milder acidic conditions compared to conventional adsorbents. The specific chemical structure of diglycolic acid groups allows them to bind and release rare earth elements at lower acid concentrations, reducing environmental harm while maintaining high desorption efficiency and preserving the adsorbent material structure for reuse

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The described adsorbent particles achieve a large adsorption capacity and high desorption efficiency of rare earth elements, even with weak acidic solutions, reducing environmental impact and maintaining material integrity.

Implementation Method 1

adsorbent particles which have a large adsorption amount of a rare earth element

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a diglycolic acid residue bonded to the amino group of the amino group-containing polymer

Methodology Applied
Scientific EffectComplexation: Chemical Bonding

Implementation Method 3

from which the adsorbed rare earth element can be desorbed at a high proportion

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 4

causing the rare earth element to be desorbed from the adsorbent particles by contacting with an acidic solution containing an acid

Methodology Applied
Scientific EffectAcid displacement: Chemical Bonding

Data Source

PatentUS12364967B2Adsorbent particles, method for producing adsorbent particles, base material particles, filling column and method for recovering rare earth element
Publication Date: 2025.07.22 RESONAC CORP
  • US12364967B2 patent drawing
  • US12364967B2 patent drawing
  • US12364967B2 patent drawing

AI summary

Disclosed are adsorbent particles each containing: a carrier particle containing an organic polymer; an amino group-containing polymer adhered to a surface of the carrier particle and including a constituent unit having an amino group; and a diglycolic acid residue bonded to the amino group of the amino group-containing polymer.