Rare Earth Separation Adsorbent with Diglycolamic Acid

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Solution Overview

Problem

Current methods for recovering rare earth elements from dilute aqueous solutions are inefficient, especially when coexisting with high concentrations of base metals, and the immobilization of extractants on substrates reduces selectivity and adsorption capacity.

Innovation Solution

A method involving an adsorbent composed of a substrate with diglycolamic acid, where the acid concentration is used to selectively desorb rare earth element ions and tetravalent ions, allowing for their separation and recovery over a long period.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If extractant is immobilized on substrate to enable repeated use, then ease of operation is improved, but selectivity and adsorption capacity are reduced

Engineering Contradiction:
Improverepeated use capabilityVSAvoidselectivity
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses porous hydrophobic substrate that allows the extractant to be retained within the porous structure through hydrophobic interaction, maintaining the extractant's freedom of movement while enabling repeated use. The porous structure provides large surface area for extractant retention without requiring covalent bonding that would restrict molecular mobility.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent employs a liquid-phase system where the extractant remains in liquid form within the porous substrate, allowing it to move freely and maintain high selectivity. The liquid phase enables the extractant to dynamically interact with metal ions while being retained by the hydrophobic substrate through solubility differences.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Productivity

If adsorbent is used to separate rare earth elements from dilute solution, then productivity is improved, but tetravalent ions concentrate in adsorbent reducing reliability over time

Engineering Contradiction:
Improveseparation efficiencyVSAvoidadsorbent effectiveness over time
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent selectively extracts tetravalent ions from the adsorbent using a specific eluent (hydrochloric acid or nitric acid at controlled pH), removing the harmful concentrated ions while preserving the rare earth elements. This extraction step prevents tetravalent ion accumulation that would otherwise reduce adsorbent effectiveness over time.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the pH parameter of the eluent to selectively desorb tetravalent ions from the adsorbent. By controlling the acid concentration and pH, the system achieves selective removal of tetravalent ions while maintaining rare earth element retention, thereby restoring adsorbent capacity for repeated use.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If conventional solvent extraction is used for selective separation, then selectivity is improved, but the method is ineffective for dilute solutions with high base metal concentration

Engineering Contradiction:
ImproveselectivityVSAvoidseparation effectiveness in dilute solution
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent creates a composite system combining a hydrophobic porous substrate with a liquid-phase extractant. This composite structure provides both the selectivity of solvent extraction and the ability to process dilute solutions effectively, as the porous substrate concentrates the extractant at the interface while maintaining its liquid-phase selectivity mechanisms.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the simple and inexpensive selective adsorption and recovery of rare earth elements from dilute solutions, preventing the concentration of tetravalent ions like thorium and maintaining adsorbent effectiveness over time.

Implementation Method 1

an adsorption step of bringing a solution containing rare earth element ions and tetravalent ions of a metal element other than the rare earth element ions into contact with an adsorbent to adsorb the rare earth element ions and the tetravalent ions to the adsorbent

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a rare earth element ion desorption step in which the adsorbent after the adsorption step is brought into contact with a first acidic aqueous solution to desorb the rare earth element ions from the adsorbent

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 3

a tetravalent ion desorption step of contacting the adsorbent after the rare earth element ion desorption step with a second acidic aqueous solution to desorb the tetravalent ions from the adsorbent

Methodology Applied
Scientific EffectDesorption: Desorption

Data Source

PatentUS11326228B2Method for separating rare earth element
Publication Date: 2022.05.10 SANTOKU CORP
  • US11326228B2 patent drawing
  • US11326228B2 patent drawing
  • US11326228B2 patent drawing

AI summary

Provided is a method for easily and inexpensively separating a rare earth element contained in an aqueous solution.