Raspberry-like Titanium Oxide Composite Particles for Stable Aqueous Dispersion

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Solution Overview

Problem

Existing methods for producing aqueous dispersions of titanium oxide particles face challenges in achieving both high whiteness and stability, particularly when printing on non-white recording media, as they often result in pigment precipitation and reduced redispersibility.

Innovation Solution

A method involving the production of raspberry-like titanium oxide composite particles by adding a polymerizable monomer and a polymerization initiator to an aqueous titanium oxide dispersion, where the polymerizable monomer is added at a mass ratio of 1/5 or more relative to the titanium oxide particles, and contains a polymerizable monomer A with low water solubility, resulting in resin particles that cover the titanium oxide particles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a conventional aqueous titanium oxide dispersion is used, then the dispersion can be maintained simple, but pigment precipitation occurs and redispersibility is reduced

Engineering Contradiction:
Improvedispersion stabilityVSAvoidredispersibility
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent creates composite particles by coating titanium oxide particles with polymer resins formed through polymerization of monomers in the aqueous dispersion. This composite structure (titanium oxide core with polymer coating) prevents pigment precipitation while maintaining redispersibility, resolving the contradiction between dispersion stability and redispersibility.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the physical-chemical parameters of the dispersion by introducing polymerizable monomers and polymerization initiators, transforming the simple aqueous titanium oxide dispersion into a complex system where polymer resins are formed in situ. This parameter change enables the formation of stable composite particles that prevent precipitation while maintaining redispersibility.

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If titanium oxide particles are used for white ink, then high whiteness can be achieved, but pigment precipitation occurs

Engineering Contradiction:
ImprovewhitenessVSAvoiddispersion stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent forms composite particles where titanium oxide particles are coated with polymer resins. This composite structure maintains the high whiteness of titanium oxide while the polymer coating prevents aggregation and precipitation, thereby improving dispersion stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The polymer resin acts as an intermediary substance between the titanium oxide particles and the aqueous dispersion medium. This intermediary coating on the titanium oxide particle surfaces prevents direct contact and aggregation, thereby preventing precipitation while preserving the high whiteness property.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If polymerizable monomer is added at low mass ratio, then the dispersion remains simple, but whiteness and stability are insufficient

Engineering Contradiction:
Improvedispersion complexityVSAvoidwhiteness
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent specifies adding polymerizable monomer at a mass ratio of 1/5 or more relative to titanium oxide particles. This parameter change ensures sufficient polymer resin formation to cover titanium oxide particle surfaces, achieving both high whiteness and stability, while the controlled addition rate manages dispersion complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves enhanced whiteness and stability of the aqueous dispersion, suppressing pigment precipitation and improving redispersibility, while maintaining the high reflectance of visible light due to the increased surface area of the raspberry-like particles.

Implementation Method 1

adding a polymerizable monomer and a polymerization initiator to the aqueous titanium oxide dispersion to polymerize the polymerizable monomer

Methodology Applied
Scientific EffectPolymerization: Photopolymerisation

Data Source

PatentUS20250084262A1Method for producing aqueous dispersion, aqueous dispersion, and aqueous ink
Publication Date: 2025.03.13 RISO KAGAKU CORP
  • US20250084262A1 patent drawing
  • US20250084262A1 patent drawing
  • US20250084262A1 patent drawing

AI summary

A method for producing an aqueous dispersion is disclosed, the method including: obtaining an aqueous titanium oxide dispersion containing titanium oxide particles, a dispersant, and water; and obtaining titanium oxide composite particles by adding a polymerizable monomer and a polymerization initiator to the aqueous titanium oxide dispersion to polymerize the polymerizable monomer, in which the obtaining of the titanium oxide composite particles includes adding the polymerizable monomer at a mass ratio of 1/5 or more relative to the total amount of the titanium oxide particle at one time, and the polymerizable monomer contains a polymerizable monomer A of which solubility in water is 0.5 g/100 ml or less at 23° C. An aqueous dispersion and an aqueous ink are also disclosed.