Raster-Locked Mounting Element for Pocket Drywall Runner Rails
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Solution Overview
Problem
Existing mounting elements for vertically adjustable runner rails in pocket drywall constructions are difficult to assemble, requiring professional expertise and consuming significant construction time due to fixed vertical positions, making installation complicated and prone to inaccuracies.
Innovation Solution
A mounting element with a releasable fastening connection, comprising a mounting plate and angle with complementary raster profiles, allowing for easy assembly, precise vertical adjustment, and fine positioning through a plug-in mechanism.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If mounting elements are made with fixed vertical positions attached by screws, then structural stability is improved, but installation time and complexity increase significantly
Solution Approach 1:
The mounting element is divided into separate components: a mounting plate that attaches to the drywall profile and a mounting angle that can be positioned at different vertical heights. This segmentation allows the components to be assembled quickly without requiring complex fixed-position attachments, thereby reducing installation time while maintaining structural stability through the interconnected design.
Solution Approach 2:
The mounting angle is designed with adjustable vertical positioning capability, allowing it to be dynamically repositioned to different heights before being fixed. This dynamic adjustment feature enables installers to quickly set the desired position without time-consuming measurements and adjustments, resolving the contradiction between stability and installation time.
2Manufacturing precision
If mounting elements require precise assembly accuracy, then vertical positioning precision is improved, but ease of installation deteriorates
Solution Approach 1:
The mounting plate is pre-equipped with positioning elements that align with corresponding features on the mounting angle. This preliminary preparation of alignment features allows for quick and accurate positioning without requiring the installer to perform precise measurements and adjustments during installation, thereby maintaining high vertical positioning precision while improving ease of installation.
3Adaptability or versatility
If adjustable mounting positions are implemented, then adaptability is improved, but device complexity increases
Solution Approach 1:
The adjustable mounting system is segmented into a mounting plate and a separate mounting angle component. This segmentation allows the adjustment mechanism to be simplified and distributed across components, reducing the complexity of any single part while maintaining overall adaptability for different vertical positions.
Data Source
AI summary
A mounting element for a vertically adjustable installation of a runner rail in a pocket drywall construction including a mounting plate and a mounting angle, wherein the mounting plate has a first raster profile and the mounting angle has a second raster profile complementary to the first raster profile, and wherein the second raster profile of the mounting angle can be interlocked at the first raster profile of the mounting plate in different positions to allow for the mounting angle to be adjustably fastened to the mounting plate is disclosed.