Ratiometric Fiber Optic Dissolved Oxygen Sensor

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Solution Overview

Problem

Existing optical dissolved oxygen sensors face challenges with stability and accuracy due to influences from light source fluctuations, uneven indicator distribution, and indicator attenuation, particularly in measuring underwater dissolved oxygen concentrations.

Innovation Solution

A ratiometric fiber optic chemical sensor system is developed by depositing a composite sensitive dye on a fiber optic probe, using a specific ratio of ethyl silicate, n-octyltriethoxysilane, Triton X-100, tri(4,7-biphenyl-1,10-phenanthroline) ruthenium dichloride, and 7-amino-4-trifluoromethyl coumarin, which improves homogeneity and stability, and employs a dip-coating process followed by stabilization in a dry environment, utilizing a 405 nm light source for fluorescence excitation and spectral data processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single fluorescent indicator is used to measure dissolved oxygen concentration, then the measurement process is simple, but the measurement accuracy deteriorates due to light source fluctuations and indicator attenuation

Engineering Contradiction:
Improvesensor structureVSAvoiddissolved oxygen concentration measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the sensing system into two independent fluorescent indicators with different properties: one whose fluorescence intensity is sensitive to oxygen concentration, and another whose fluorescence intensity is insensitive to oxygen. This segmentation allows the system to separate the measurement signal from interference signals, improving measurement accuracy while maintaining relatively simple device structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the parameter of fluorescence intensity by using two different fluorescent indicators with distinct fluorescence characteristics. By monitoring the ratio of fluorescence intensities at different wavelengths, the system can eliminate the influence of light source fluctuations and indicator attenuation, thereby improving measurement precision without significantly increasing device complexity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If fluorescent lifetime measurement method is used, then light source influence is eliminated, but the number of available sensitive dyes is limited and fluorescent lifetime may change

Engineering Contradiction:
Improvemeasurement stabilityVSAvoidsensitive dye availability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent replaces the fluorescent lifetime measurement method with a fluorescence intensity ratio method. Instead of measuring the temporal decay of fluorescence, the system measures the ratio of fluorescence intensities at different wavelengths, which eliminates the limitation of limited sensitive dye availability while maintaining reliability by using oxygen-insensitive reference indicators

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If uniform indicator distribution is achieved, then measurement accuracy improves, but manufacturing complexity increases

Engineering Contradiction:
Improveindicator distribution uniformityVSAvoidmanufacturing process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-mixing the two fluorescent indicators in specific ratios within the polymer matrix before sensor fabrication. This preliminary mixing ensures uniform distribution of indicators throughout the sensing membrane, improving measurement accuracy without requiring complex post-fabrication processing steps

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances measurement stability and accuracy, reducing the impact of light source fluctuations and indicator attenuation, achieving a high linearity of 98.60% and sensitivity of 0.4682/unit [O2] in dissolved oxygen concentration detection, with improved response time and repeatability.

Implementation Method 1

employing a dip-coating process followed by stabilization in a dry environment, utilizing a 405 nm light source for fluorescence excitation and spectral data processing

Methodology Applied
Scientific EffectFluorescence excitation: Fluorescence

Implementation Method 2

adding guaranteed reagent absolute ethyl alcohol and hydrogen chloride with a concentration of 0.1 M to a sol solution to catalyze a hydrolysis reaction of organically modified silicate

Methodology Applied
Scientific EffectHydrolysis reaction: Hydrolysis

Data Source

PatentUS20240019413A1Manufacturing method of optical fiber chemical ratiometric sensor measurement system for measuring underwater dissolved oxygen concentration
Publication Date: 2024.01.18 TIANJIN UNIV
  • US20240019413A1 patent drawing
  • US20240019413A1 patent drawing
  • US20240019413A1 patent drawing

AI summary

The present disclosure discloses a manufacturing method of an optical fiber chemical ratiometric sensor measurement system for measuring underwater dissolved oxygen concentration. The manufacturing method includes the steps of firstly, preparing a carrier substrate to obtain a solution A; then, preparing an oxygen sensitive dye to obtain a solution B; preparing a reference dye to obtain a solution C; mixing the solution A, the solution B and the solution C according to a ratio of 2:1:1 to obtain a composite sensitive dye; depositing the composite sensitive dye on one end face of a sensing optical fiber to prepare a fiber optic probe; establishing the optical fiber chemical ratiometric sensor measurement system, receiving the optical signal by a spectrometer as a fluorescence spectrum, and finally saving and processing fluorescence spectral data by computer software.