Automated Soil Slurry Preparation for Concurrent Chemical Analysis

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Solution Overview

Problem

Existing soil sampling processes are inefficient as they require drying and grinding of samples, which are time-consuming and labor-intensive, and do not allow for simultaneous analysis of multiple samples.

Innovation Solution

A fully automated computer-controlled sampling system that processes soil samples in their 'as collected' condition, creating a slurry with water and filtering it for analysis, enabling simultaneous and rapid analysis of multiple samples for various chemical properties without the need for drying and grinding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional drying and grinding processes are used for soil samples, then sample preparation is thorough, but processing time increases and labor intensity increases

Engineering Contradiction:
Improvesample preparation qualityVSAvoidprocessing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent changes the physical state parameter of the sample preparation process by replacing thermal drying with wet slurry formation. Instead of removing water through drying, the system adds water to create a slurry that can be directly analyzed, fundamentally altering the preparation approach to eliminate time-consuming thermal processing while maintaining analytical quality

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts and eliminates the drying and grinding steps from the traditional sample preparation sequence. By removing these intermediate processing stages entirely and moving directly to slurry formation and filtration, the system reduces processing time while preserving the essential function of preparing samples for chemical analysis

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If traditional sequential processing is used for soil samples, then each sample receives individual attention, but productivity decreases

Engineering Contradiction:
Improveanalysis accuracyVSAvoidsamples processed per unit time
Core Design Contradiction:
Measurement precisionVSProductivity

Solution Approach 1:

The patent merges multiple sequential operations into a single integrated slurry processing stream. Multiple soil samples are combined with water simultaneously to form slurries that are then filtered and analyzed together, allowing parallel processing of multiple samples while maintaining individual sample integrity through proper mixing and filtration techniques

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent establishes continuous processing flow where samples are constantly being prepared, filtered, and analyzed without interruption. The system maintains continuous operation by eliminating batch processing interruptions and ensuring uninterrupted flow from sample intake through analysis, maximizing productivity while preserving analytical quality

Inventive Principle:
Principle #20Continuity of useful action

3Ease of manufacture

If manual drying and grinding operations are performed, then sample preparation is complete, but device complexity increases and automation decreases

Engineering Contradiction:
Improvesample preparation completenessVSAvoidmanual operation requirement
Core Design Contradiction:
Ease of manufactureVSExtent of automation

Solution Approach 1:

The patent replaces manual mechanical operations (drying, grinding) with automated fluid-based processing. Instead of manual handling and mechanical size reduction, the system uses automated slurry formation, pumping, and filtration processes that are inherently more suitable for automation and continuous operation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service automation where the processing equipment performs all preparation functions without manual intervention. The automated slurry formation, filtration, and analysis system operates independently, with samples being processed automatically from intake through completion, eliminating the need for manual drying and grinding operations

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system allows for rapid and efficient analysis of soil samples, as well as other agricultural samples like vegetation and manure, improving the speed and accuracy of nutrient and chemical property determination, thereby optimizing soil amendment decisions.

Implementation Method 1

a mixer-filter apparatus which mixes the collected raw soil sample in the 'as sampled' condition (e.g. undried and unground) with water to form a sample slurry

Methodology Applied
Scientific EffectMixing: Stirring

Implementation Method 2

The mixer-filter apparatus then filters the slurry during its extraction from the apparatus

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 3

centrifugating the slurry sample to yield a clear supernatant

Methodology Applied
Scientific EffectCentrifugation: Centrifugal Separation

Implementation Method 4

sensing or analysis for detection of the analytes and/or chemical properties such as via colorimetric analysis

Methodology Applied
Scientific EffectColorimetric analysis: Absorption Spectroscopy

Data Source

PatentUS20240280443A1Agricultural sampling system and related methods
Publication Date: 2024.08.22 PRECISION PLANTING LLC
  • US20240280443A1 patent drawing
  • US20240280443A1 patent drawing
  • US20240280443A1 patent drawing

AI summary

An automated computer-controlled sampling system and related methods for collecting, processing, and analyzing agricultural samples for various chemical properties such as plant available nutrients. The sampling system allows multiple samples to be processed and analyzed for different analytes or chemical properties in a simultaneous concurrent or semi-concurrent manner. Advantageously, the system can process soil samples in the “as collected” condition without drying or grinding. The system generally includes a sample preparation sub-system which receives soil samples collected by a probe collection sub-system and produces a slurry (i.e. mixture of soil, vegetation, and/or manure and water), and a chemical analysis sub-system which processes the prepared slurry samples for quantifying multiple analytes and/or chemical properties of the sample. The sample preparation and chemical analysis sub-systems can be used to analyze soil, vegetation, and/or manure samples.