Razor Handle Plunger Guard Structure for Impact-Resistant Cartridge Support

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional razor handles with protruding plungers are prone to damage from external impacts, leading to improper support of the cartridge and rendering the razor unusable.

Innovation Solution

A handle assembly with a plunger guard structure that includes a first and second plunger guard, a plunger slidably coupled between them, and an elastic member to support the plunger, along with a cartridge design featuring a rotatable frame and plunger pressing protrusion with an asymmetrical taper shape.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a plunger protrudes from the handle to support the cartridge, then the cartridge can be properly supported, but the plunger is prone to damage from external impact

Engineering Contradiction:
Improvecartridge support reliabilityVSAvoidexternal impact damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces guards that protrude from the handle to cover and protect the plunger before any damage can occur. These guards act as a preliminary protective barrier against external impacts, preventing the plunger from being directly exposed to harmful forces while maintaining its support function for the cartridge.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The guards serve as an intermediary element between the external environment and the plunger. Instead of allowing external impacts to directly affect the plunger, the guards intercept these forces first, thereby protecting the critical plunger component while still allowing the plunger to perform its cartridge support function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the plunger is protected by guards, then the plunger is less likely to be damaged, but the structure becomes more complex

Engineering Contradiction:
Improveplunger protectionVSAvoidhandle structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The guards are integrated with the handle structure rather than being separate, independent components. This merging of the protective guards with the existing handle design adds protection functionality while minimizing the increase in overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The guards serve multiple functions: they protect the plunger from external impacts, maintain the structural integrity of the handle, and do not interfere with the plunger's movement or cartridge support capability. This multi-functionality justifies the added structural elements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design protects the plunger from damage, allows easy attachment and detachment of the cartridge, and ensures safe, uniform shaving by maintaining the frame's position, enhancing the razor's usability and safety.

Implementation Method 1

an elastic member elastically supporting the plunger, and the plunger may be slid to the second position by an external force, and may return to the first position by the elastic force of the elastic member when an external force is removed

Methodology Applied
Scientific EffectElastic force: Elasticity

Data Source

PatentUS12623364B2Handle assembly and cartridge, and razor including same
Publication Date: 2026.05.12 DORCO CO LTD
  • US12623364B2 patent drawing
  • US12623364B2 patent drawing
  • US12623364B2 patent drawing

AI summary

A cartridge may include at least one blade, and a frame supporting the at least one blade to expose the at least one blade at a front and configured to receive the at least one blade in a longitudinal direction. The cartridge may also include a first guard member disposed in front of the at least one blade and configured to align hair entering the at least one blade, and a second guard member disposed in front of the first guard member. The cartridge may further include an opening formed between the first and second guard members and configured to penetrate the frame in a direction from the front to a rear. A width of the opening in a lateral direction perpendicular to the longitudinal direction may be greater than a half of a width in a lateral direction defined by all of the at least one blade.