RB-IGCT Solid State Circuit Breaker Conduction Loss Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional solid state circuit breakers are costly and incur higher conduction losses during non-fault conditions, necessitating a more efficient and cost-effective solution for power protection in power systems.

Innovation Solution

The implementation of a solid state circuit breaker (SSCB) utilizing reverse blocking integrated gate-commutated thyristors (RB-IGCTs) in an antiparallel configuration, coupled with a transient voltage suppressor and a controller that minimizes power loss and efficiently manages current flow by turning off RB-IGCTs in response to threshold exceedance, thereby reducing conduction and switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional solid state circuit breakers are used, then fault protection capability is provided, but device cost and conduction losses increase

Engineering Contradiction:
Improvefault protection capabilityVSAvoidconduction losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The circuit breaker is segmented into multiple RB-IGCT devices operating in parallel, with each device handling a portion of the total current. This segmentation reduces the current burden on each individual device, lowering conduction losses while maintaining overall fault protection capability. The controller independently manages each RB-IGCT, enabling optimized operation under normal conditions and coordinated shutdown during faults.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional solid state circuit breakers are used, then fault protection capability is provided, but device cost increases

Engineering Contradiction:
Improvefault protection capabilityVSAvoiddevice cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The RB-IGCT devices serve multiple functions: they operate as power switches during normal load conditions and as protective devices during fault conditions. This multi-functionality eliminates the need for separate protective devices, reducing overall system cost while maintaining comprehensive fault protection capability. The same hardware infrastructure supports both operational and protective roles.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If RB-IGCTs are used to reduce power loss, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improvepower lossVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent replaces traditional mechanical circuit breaker mechanisms with solid state RB-IGCT devices controlled by electronic controllers. This substitution eliminates mechanical wear and reduces power losses associated with mechanical operations, while the electronic control system provides precise management of the semiconductor devices. The electronic control replaces complex mechanical timing and coordination mechanisms with software-based control logic.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11264790B2Solid state circuit breaker using RB-IGCTS
Publication Date: 2022.03.01 ABB (SCHWEIZ) AG
  • US11264790B2 patent drawing
  • US11264790B2 patent drawing
  • US11264790B2 patent drawing

AI summary

Systems, methods, techniques and apparatuses of power switches are disclosed. One embodiment is a power switch comprising a first reverse blocking integrated gate-commutated thyristor (RB-IGCT); a second RB-IGCT coupled in an antiparallel configuration with the first RB-IGCT; a transient voltage suppressor coupled in parallel with the first RB-IGCT and the second RB-IGCT; and a controller. The controller is structured to determine a direction of a current flowing through the power switch, determine a magnitude of the current flowing through the power switch exceeds a threshold, and turn off the one of the first RB-IGCT and the second RB-IGCT receiving a current flowing in a reverse direction in response to determining the magnitude of the current flowing through the power switch exceeds the threshold.