Reaction Carrier Integrated Moisture Detection for Gas Concentration Accuracy

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Solution Overview

Problem

Existing gas measurement systems lack accuracy in determining the concentration of gaseous and aerosol components due to the failure to account for moisture and temperature variations, which can lead to measurement inaccuracies and potential chemical reactions that affect the results.

Innovation Solution

Incorporating a reaction carrier with integrated moisture- and temperature-measuring elements, such as hydrochromic and thermochromic substances, that allow for real-time moisture and temperature detection, enabling correction and optimization of concentration calculations through a measuring device with a concentration-determining unit and flow adaptation mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If moisture and temperature are not accounted for in the measurement system, then the device complexity remains low, but the measurement precision deteriorates due to uncorrected environmental variations affecting the optically detectable reaction

Engineering Contradiction:
Improveconcentration determination accuracyVSAvoidmeasurement system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the moisture-measuring element and temperature-measuring element directly into the reaction carrier structure, merging multiple measurement functions into a single integrated component. This eliminates the need for separate environmental sensing devices and reduces overall system complexity while improving concentration determination accuracy through corrected measurements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reaction carrier serves as an intermediary that not only holds the reactant for the optically detectable reaction but also incorporates moisture and temperature sensing capabilities. This intermediary structure mediates between the gas mixture and the measurement system, providing environmental data necessary for accurate concentration calculations without requiring additional complex instrumentation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If moisture-measuring elements are integrated into the reaction carrier, then the measurement precision improves through real-time moisture detection, but the manufacturing precision requirements increase for integrating multiple functional elements

Engineering Contradiction:
Improvemoisture detection accuracyVSAvoidintegration of measuring elements
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The moisture-measuring element and temperature-measuring element are positioned at specific locations within the reaction carrier where they can directly sense the gas mixture environment. The moisture-measuring element is placed in contact with the gas flow path, while the temperature-measuring element is positioned to sense the reaction chamber temperature, ensuring each element operates in its optimal local environment for accurate measurements.

Inventive Principle:
Principle #3Local quality

3Reliability

If real-time moisture and temperature detection is implemented, then the reliability of concentration measurements improves, but the device complexity increases due to additional sensing and correction mechanisms

Engineering Contradiction:
Improvemeasurement result reliabilityVSAvoidsensing and correction system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system implements feedback by continuously monitoring moisture and temperature conditions through the integrated measuring elements and using this information to dynamically correct the concentration determination. The control unit receives real-time data from the moisture-measuring element and temperature-measuring element, applies correction algorithms, and adjusts the concentration calculation accordingly, ensuring reliable measurements under varying environmental conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of gas component concentration measurements by accounting for moisture and temperature, improving the reliability and precision of the results, and allowing for adaptive measurement methods based on real-time conditions.

Implementation Method 1

the at least one moisture-measuring element may be a substance, which changes its color depending on water retention, for example, hydrochromic colors or materials

Methodology Applied
Scientific EffectHydrochromism: Photochromism

Implementation Method 2

the reactant reacts with at least one component to be measured in the gas mixture or with a reaction product of the component to be measured in an optically detectable manner

Methodology Applied
Scientific EffectOptically detectable reaction:

Implementation Method 3

the at least one temperature-measuring element may be a thermochromic substance, e.g., thermochromic plastics, liquid crystals, thermal coatings and temperature-measuring colors

Methodology Applied
Scientific EffectThermochromism: Thermochromism

Data Source

PatentUS10054574B2Measuring device, reaction carrier and measuring method
Publication Date: 2018.08.21 DRAGER SAFETY AG & CO KAAA
  • US10054574B2 patent drawing
  • US10054574B2 patent drawing
  • US10054574B2 patent drawing

AI summary

A reaction carrier (14), a measuring device (12) and a measuring method measure a concentration of gaseous/aerosol components of a gas mixture. The reaction carrier (14) has a flow channel (42) defining a reaction chamber (46) with an optically detectable reaction material (48) reacts with at least one component of the gas mixture or with a reaction product of the component. A humidity measuring element (84), of the reaction carrier (14), detects a humidity of the gas mixture flowing through the flow channel (42). The measuring device (12) has a humidity detection unit (85) that reads the humidity measuring element (84). A humidity determining unit (94) determines a humidity based on the detected humidity. The measuring method determines a humidity of the supplied gas mixture in the flow channel (42) and determines a concentration of the component on the basis of the optically detectable reaction and the measured humidity.