Reaction Cassette Vortex Mixing for Biochemical Assays

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Solution Overview

Problem

Existing reaction cassettes for biochemical assays often suffer from uneven mixing of samples with reagents due to their flat or curved flow channels, leading to incomplete dissolution and inefficient mixing processes.

Innovation Solution

The reaction cassette incorporates multiple mixing zones with blending structures, such as beveled, arcuate, or trapezoidal blades, that create vortex phenomena to enhance the mixing of liquid samples with dried reagents, ensuring thorough mixing and uniform distribution by manipulating the liquid flow through inclined planes and rotations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If flow channels with flatted or curved structure are used to allow smooth flow of sample, then ease of operation is improved, but mixing uniformity deteriorates

Engineering Contradiction:
Improvesmooth flow of sampleVSAvoidmixing uniformity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The reaction cassette is divided into multiple mixing zones (first mixing zone, second mixing zone, third mixing zone) with different functions. The first mixing zone uses a flatted structure for smooth flow, while the second and third mixing zones use curved structures with blending structures for enhanced mixing. This segmentation allows each zone to optimize for its specific function without compromising overall performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different structural characteristics are applied to different locations within the reaction cassette. The first mixing zone has a flatted structure optimized for smooth sample flow, while the second and third mixing zones have curved structures with blending structures optimized for thorough mixing. This local differentiation resolves the contradiction by providing smooth flow where needed and intense mixing where needed.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If multiple mixing zones with blending structures are incorporated to improve mixing, then manufacturing precision is improved, but device complexity increases

Engineering Contradiction:
Improvemixing uniformityVSAvoidstructure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

Multiple mixing zones with different structural characteristics are merged into a single integrated reaction cassette. The first mixing zone, second mixing zone, and third mixing zone are combined in one device, allowing thorough mixing to be achieved without requiring multiple separate devices or complex external mixing mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Curved structures are used in the second and third mixing zones to create vortex flow patterns that enhance mixing. The arcuate blending structures and curved flow channels generate rotational flow that improves mixing uniformity more effectively than straight or flatted channels, achieving better mixing precision with a relatively simple integrated design.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Productivity

If sample flows directly into reaction zone without mixing enhancement, then productivity is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveassay speedVSAvoiddetection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The reaction cassette performs preliminary mixing actions in the first, second, and third mixing zones before the sample reaches the reaction zone. The blending structures in the second and third mixing zones pre-mix the sample with reagents, ensuring uniform distribution before detection. This preliminary mixing prevents measurement errors while maintaining assay speed, as the mixing occurs automatically during sample flow.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly improves the mixing efficiency, reducing measuring errors and achieving high-precision biochemical assays with improved reagent dissolution and sample analysis, as demonstrated by a high R² value of 0.995 in concentration measurements.

Implementation Method 1

at least one mixing zone comprises at least one blending structure for generating a vortex phenomenon in liquid, thereby improving the degree of mixture of a liquid sample and a dried reagent

Methodology Applied
Scientific EffectVortex phenomenon: Vortex Ring

Data Source

PatentEP3162440B1Reaction cassette and assay device
Publication Date: 2021.06.30 APEX BIOTECH CORP
  • EP3162440B1 patent drawingFigure 1
  • EP3162440B1 patent drawingFigure 2
  • EP3162440B1 patent drawingFigure 3

AI summary

A reaction cassette and a biochemical assay device are disclosed. The reaction cassette for biochemical assay comprises a housing with structural walls defining a liquid mixing space for accommodating at least one mixing zone, wherein the at least one mixing zones comprises at least one blending structures for generating a vortex phenomenon in liquid, thereby improving the degree of mixture of a liquid sample and a dried reagent.