Reactive Filter Material in Formation Tester Flow Lines

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Solution Overview

Problem

In subterranean formation operations, existing technologies fail to effectively detect and remove deleterious analytes such as mercury and hydrogen sulfide from wellbore fluids, which can cause equipment failures and safety concerns.

Innovation Solution

The use of reactive filter materials in formation testers that sorb and detect analytes, including mercury and hydrogen sulfide, by being strategically placed in fluid flow lines to absorb or adsorb these substances before they exit the formation tester, thereby preventing exposure and allowing for accurate measurement and analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reactive filter material is added to the formation tester, then the ability to detect and remove deleterious analytes is improved, but the device complexity increases

Engineering Contradiction:
Improvedetection capabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the filtration function and detection function into a single integrated reactive filter material component. The filter material both removes deleterious analytes through sorption and provides detection capability through sensors embedded within or in communication with the filter material, eliminating the need for separate filtration and detection systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The reactive filter material serves multiple functions simultaneously: it acts as a physical barrier to particulates, chemically sorbs deleterious analytes like mercury and hydrogen sulfide, and provides a medium for sensor-based detection. This multi-functionality reduces the overall system complexity while improving reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If reactive filter material is strategically placed in fluid flow lines, then safety and equipment reliability are improved by preventing exposure, but the device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The reactive filter material is strategically positioned in the fluid flow line upstream of the outlet and sample chamber to preemptively sorb deleterious analytes before they can exit the formation tester or contaminate samples. This preliminary action prevents harmful exposures and equipment damage before they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The reactive filter material acts as an intermediary component between the wellbore fluid and the formation tester's internal components and external environment. It mediates the interaction by selectively removing harmful analytes while allowing safe fluids to pass through, protecting both equipment and operators.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If reactive filter material is used to sorb analytes, then measurement precision is improved by allowing accurate analysis, but the device complexity increases

Engineering Contradiction:
Improvemeasurement precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The reactive filter material creates localized zones of high analyte concentration through selective sorption, which enhances the sensitivity and precision of detection sensors. By concentrating deleterious analytes at specific locations within the filter material, the system achieves more accurate measurements without requiring complex detection equipment throughout the entire system.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively removes deleterious analytes from wellbore fluids, enhancing safety and equipment reliability by preventing exposure and allowing for precise measurement and analysis, thereby improving operational efficiency and reducing environmental and health risks.

Implementation Method 1

reactive filter materials within a fluid flow line that are able to absorb or adsorb an analyte of interest within a wellbore fluid

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

reactive filter materials within a fluid flow line that are able to absorb or adsorb an analyte of interest within a wellbore fluid

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS11970941B2Formation tester comprising reactive filter material
Publication Date: 2024.04.30 HALLIBURTON ENERGY SERVICES INC
  • US11970941B2 patent drawing
  • US11970941B2 patent drawing
  • US11970941B2 patent drawing

AI summary

A formation tester comprises a body having an outlet; a probe extendable from the body and having a sealing pad; and a flow line within the body, wherein the flow line has an entry end connectable to the probe and has an exit end connectable to the outlet in the body; and a reactive filter material in the flow line downstream of the entry end of the flow line, wherein the reactive filter material sorbs and entraps an analyte in a wellbore fluid.