Reactive Gas Nozzle with Synchronized Light Source

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Solution Overview

Problem

Conventional reactive gas application apparatuses face challenges in visually recognizing the discharge of colorless reactive gas, making it difficult to ensure accurate application to the target area.

Innovation Solution

Incorporating a light source unit that emits light synchronized with plasma generation, with a focal point to guide the reactive gas application, and optionally using multiple light sources emitting different colors to enhance visibility and accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If reactive gas is discharged from the nozzle, then the target object can be treated, but the reactive gas cannot be visually recognized since it is colorless

Engineering Contradiction:
Improveapplication accuracyVSAvoidvisual recognition
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

The patent introduces a light source unit that emits light toward the discharge path of the reactive gas. The light makes the invisible reactive gas visible by illuminating its path, allowing the operator to visually recognize where the gas is being discharged and directed toward the target object.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The light source unit acts as an intermediary element between the reactive gas discharge system and the operator's visual perception. By introducing this third element (light), the system enables detection of the reactive gas without altering the gas itself or the fundamental discharge mechanism.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If light source unit is added to enable visual recognition, then the reactive gas application accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improveapplication precisionVSAvoidstructure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The light source unit serves multiple functions: it illuminates the reactive gas path for visibility, defines the treatment area through its emission pattern, and can potentially indicate operational status. This multi-functionality justifies the addition without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The light source is positioned specifically to illuminate only the relevant discharge path and target area, rather than providing general illumination. This localized approach minimizes the added complexity while maximizing the benefit for application precision.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and precise application of reactive gas to the target object by providing visual feedback on the discharge direction, ensuring effective treatment.

Implementation Method 1

generates reactive gas (active species) such as active oxygen or active nitrogen by plasma generated in the application instrument

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 2

a light source unit for emitting light toward a position ahead of a tip of the nozzle

Methodology Applied
Scientific EffectLight emission: Light

Data Source

PatentUS11383092B2Reactive gas application apparatus
Publication Date: 2022.07.12 SEKISUI CHEMICAL CO LTD
  • US11383092B2 patent drawing
  • US11383092B2 patent drawing
  • US11383092B2 patent drawing

AI summary

The present invention provides a reactive gas application apparatus capable of easily and surely applying a reactive gas to a target object. The reactive gas application apparatus (100) includes: a plasma generating unit (12), a nozzle (1) for discharging a reactive gas activated by plasma generated in the plasma generation unit (12), and a light source unit (50) for emitting light toward a position ahead of a tip of the nozzle (1). The reactive gas application apparatus preferably further includes a control unit for synchronizing plasma generation in the plasma generation unit and light emission in the light source unit.