Reactive Mesogen Alignment Layer for Display Afterimage Reduction
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Solution Overview
Problem
Existing display devices face challenges in achieving high reliability due to issues like instant afterimage, surface afterimage, and black afterimage, which are caused by unreacted reactive mesogens leading to unwanted crosslinking during operation.
Innovation Solution
A fabrication method for a display device that includes forming alignment layers with polymerized reactive mesogens, represented by a specific formula, which are used to align liquid crystal molecules, thereby increasing crosslinking reactivity and density, and reducing afterimage effects.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If reactive mesogen is used in alignment solution to form alignment layer, then liquid crystal molecules can be aligned in certain direction, but unreacted reactive mesogen remains and causes unwanted crosslinking during operation leading to afterimage effects
Solution Approach 1:
The patent applies preliminary action by performing full photopolymerization of the reactive mesogen during the alignment layer formation process. The alignment solution containing reactive mesogen is coated on the substrate, then irradiated with UV light to completely polymerize the reactive mesogen before liquid crystal injection. This ensures no unreacted reactive mesogen remains to cause unwanted crosslinking and afterimage effects during display operation.
Solution Approach 2:
The patent converts the potentially harmful unreacted reactive mesogen into a beneficial fully polymerized alignment layer. By controlling the photopolymerization process to achieve complete reaction, the reactive mesogen that could cause harm (unwanted crosslinking, afterimages) is transformed into a stable, crosslinked alignment structure that provides reliable liquid crystal alignment without degradation during operation.
2Reliability
If alignment layer is formed by curing alignment solution, then alignment structure is created, but mechanical integrity of alignment layer needs to be enhanced
Solution Approach 1:
The patent uses composite materials by combining the reactive mesogen with a polymer matrix in the alignment solution. The reactive mesogen undergoes photopolymerization to form a crosslinked network structure within the polymer matrix, creating a composite alignment layer that enhances mechanical integrity while maintaining the alignment function. This composite structure prevents the alignment layer from deteriorating during display operation.
Solution Approach 2:
The patent applies parameter changes by controlling the photopolymerization process parameters (UV irradiation intensity, exposure time, temperature) to achieve complete crosslinking of the reactive mesogen. By optimizing these parameters, the alignment layer achieves maximum mechanical strength and stability, transforming the soft uncured alignment solution into a rigid, mechanically intact alignment layer that resists deterioration.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The method enhances the mechanical integrity of alignment layers, decreases afterimage occurrences, and improves display quality by ensuring that the reactive mesogens are fully reacted, resulting in a display device with higher reliability.
Implementation Method 1
curing the alignment solution to form a main alignment layer
Implementation Method 2
providing the liquid crystal layer with light to perform reaction of the reactive mesogen to form an alignment forming layer
Implementation Method 3
applying heat to the main alignment layer and the liquid crystal layer to elute the reactive mesogen in the main alignment layer to the liquid crystal layer
Data Source
AI summary
Provided is a fabrication method of a display device. The method includes providing an alignment solution on at least one of a first substrate and a second substrate, curing the alignment solution to form a main alignment layer, and providing a liquid crystal composition including liquid crystal molecules to form a liquid crystal layer between the first substrate and the second substrate. The alignment solution or the liquid crystal composition includes a reactive mesogen represented by the following Formula 1.


