Reactor Resin Foam Gap Member Vibration Stress Reduction

The patent applies beforehand cushioning by introducing a vibration isolation structure between the core pieces and the adhesive bonding structure. This structure absorbs and attenuates vibration stress before it reaches the core pieces, preventing the transmission of harmful forces that would otherwise cause breakage at the mechanically weak connection points.

The patent employs an intermediary approach by inserting a vibration isolation structure as a mediator between the core pieces and the adhesive bonding structure. This intermediary component decouples the direct mechanical connection, allowing the core pieces to be firmly fixed while protecting them from vibration-induced stress concentration.

The patent converts the harmful effect of vibration into a beneficial outcome by using the vibration isolation structure to absorb and dissipate vibration energy. Instead of allowing vibration to directly stress the magnetic core, the isolation structure transforms the vibrational energy into heat through internal friction, thereby protecting the core while maintaining reliable electrical insulation.

The patent utilizes porous materials in the vibration isolation structure to enhance vibration damping. The porous architecture provides multiple interfaces for energy dissipation through friction and viscoelastic deformation, effectively reducing vibration transmission to the magnetic core while maintaining the necessary gap function.

The patent merges multiple functions into a single integrated structure. The vibration isolation structure is designed to simultaneously serve as both the bonding support and the constriction element. This eliminates the need for separate constriction members and reduces the number of assembly steps, thereby improving workability while maintaining stable bonding of the core pieces.

The patent applies universality by designing the vibration isolation structure to perform multiple functions: providing vibration isolation, maintaining the gap between core pieces, and serving as the constriction element. This multi-functional design eliminates the need for additional separate members, simplifying the assembly process and improving ease of manufacture.

The patent utilizes phase transitions in the form of chemical foaming, where a foaming agent undergoes phase change from liquid to gas, creating bubbles within the resin matrix. This phase transition occurs in situ during the curing process, transforming a simple resin sheet into a stress-absorbing foam structure without requiring separate foaming equipment or complex manufacturing steps.

The patent applies parameter changes by modifying the physical and chemical properties of the resin material through the addition of a foaming agent. The material transitions from a dense solid to a cellular foam structure with controlled density and elasticity, enabling stress reduction while maintaining manufacturing simplicity through standard curing processes.