Reading Unit Frame Penetration for Nozzle Check Rigidity

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Solution Overview

Problem

Existing recording apparatus configurations, such as those described in JP-A-2021-57826, face challenges in maintaining frame rigidity and cost efficiency due to notch formations for supporting reading units, which can lead to decreased apparatus size and increased costs.

Innovation Solution

A recording apparatus design featuring a pair of frames with opening portions for the reading unit to penetrate, allowing for improved rigidity and reduced costs by eliminating the need for notches and optimizing frame spacing, while also incorporating a reading sensor with a housing structure that includes a glass plate and double-sided tape for enhanced reading accuracy and cost-effectiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If notches are formed in frames to support the reading unit, then the reading unit can be installed, but the rigidity of the frames decreases

Engineering Contradiction:
Improvereading unit installationVSAvoidframe rigidity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

Instead of forming notches in the frames to receive the reading unit (traditional approach), the patent inverts the approach by having the reading unit protrude from one frame and be received by a corresponding protrusion structure on the other frame. This inversion eliminates notches in the frames, maintaining frame rigidity while achieving the same support function.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent moves the reading unit support structure from a two-dimensional notch configuration within the frame plane to a three-dimensional protrusion configuration that extends between frames. The reading unit protrudes in the width direction from one frame and is received by a corresponding structure on the other frame, utilizing spatial dimensionality to avoid frame notches.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the reading unit is supported by notches in the frames, then the structure is simple, but the apparatus size increases and costs increase

Engineering Contradiction:
Improveframe structureVSAvoidapparatus size
Core Design Contradiction:
Device complexityVSVolume of moving object

Solution Approach 1:

The patent merges the reading unit support function with the frame structure itself. The protrusion structure on one frame and the corresponding receiving structure on the other frame serve dual purposes: maintaining frame rigidity and supporting the reading unit. This eliminates the need for separate notch structures, reducing overall apparatus size while maintaining structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts the reading unit support function from the frame body by using protrusions that extend from one frame. This separation allows the frames to maintain their full structural integrity without sacrificial notches, while the protrusion structures provide the necessary support functionality.

Inventive Principle:
Principle #2Taking out (Extraction)

3Measurement precision

If a large glass plate is used in the reading unit housing, then reading accuracy is maintained, but costs increase and apparatus size increases

Engineering Contradiction:
Improvereading accuracyVSAvoidglass plate area
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The patent applies local quality by positioning the glass plate only in the specific region where reading is required, rather than using a large glass plate covering the entire reading unit housing. The glass plate is strategically placed to cover only the necessary reading area, maintaining reading accuracy while reducing material usage and cost.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent uses partial action by implementing a glass plate that covers only the minimum necessary area for accurate reading, rather than excessive coverage. This partial coverage approach maintains sufficient reading accuracy for the nozzle check pattern while reducing the quantity of glass material required.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS12177388B2Recording apparatus including reading unit for checking nozzle check pattern
Publication Date: 2024.12.24 SEIKO EPSON CORP
  • US12177388B2 patent drawing
  • US12177388B2 patent drawing
  • US12177388B2 patent drawing

AI summary

A recording apparatus includes a reading unit reading a medium transported through a medium transportation path and a pair of frames supporting the reading unit. The pair of frames includes a first frame and a second frame that is disposed with an interval provided between the first frame and the second frame in the width direction, at least one of the first frame and the second frame is provided with an opening portion penetrable by the reading unit, and the first frame and the second frame support the reading unit penetrating, via the opening portion, the first frame and the second frame while being disposed between the first frame and the second frame.