Real-Time Image Processing for Consistent Card Personalization Printing

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Solution Overview

Problem

Current printing technologies for personalized cards and passport pages use the same printing parameters for each image, leading to variations in print quality and aesthetics from one card to the next.

Innovation Solution

Modify at least one intended printing parameter in real-time to a new parameter based on image data or system operation, tailored for each card, using cloud-based or local data processing to optimize print quality.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the same printing parameters are used for each card, then the printing process is simple and consistent, but the print quality and aesthetics vary from one card to the next

Engineering Contradiction:
Improveprint quality consistencyVSAvoidprinting parameter control
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent implements dynamic adjustment of printing parameters by modifying at least one printing parameter in real-time based on image data characteristics. The system transitions from static, fixed printing parameters to dynamic, adaptive parameters that change according to the specific image being printed, thereby achieving consistent print quality across different cards while managing complexity through automated control.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies parameter changes by modifying printing parameters such as print speed, ink density, or resolution based on the analyzed image data. This allows the printing system to adapt to different image characteristics (complexity, color range, detail level) and maintain optimal print quality for each card, resolving the contradiction between consistency and simplicity.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If printing parameters are modified in real-time for each card, then the aesthetics of printed images are improved, but the processing time and system complexity increase

Engineering Contradiction:
Improveaesthetics of printed imageVSAvoidprocessing time per card
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent implements preliminary action by analyzing image data and determining optimal printing parameters before the actual printing process begins. This pre-processing step allows the system to prepare the appropriate parameters in advance, so that when printing starts, the parameters are already optimized, minimizing the time added to the overall process while maximizing aesthetic quality.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback mechanisms where image data is analyzed and used to automatically adjust printing parameters. This closed-loop approach ensures that the parameter modification process is efficient and targeted, only making changes that are necessary for aesthetic improvement, thereby minimizing time loss while achieving better visual results.

Inventive Principle:
Principle #23Feedback

3Manufacturing precision

If printing parameters are customized for each card based on image data, then print quality is optimized, but the ease of operation and system control become more complex

Engineering Contradiction:
Improveprint quality optimizationVSAvoidsystem control simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent applies self-service by enabling the printing system to automatically analyze image data and adjust its own printing parameters without requiring manual intervention. The system serves itself by making intelligent decisions about parameter optimization based on the characteristics of each image, thereby maintaining ease of operation while achieving customized print quality for each card.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250292050A1Real-time image processing and printing control in card personalization machines
Publication Date: 2025.09.18 ENTRUST CORP
  • US20250292050A1 patent drawing
  • US20250292050A1 patent drawing
  • US20250292050A1 patent drawing

AI summary

Systems and methods where at least one intended printing parameter of a printing mechanism of a card personalization system is modified in real-time to a new printing parameter just prior to printing on the card to tailor the printing parameter(s) from one card to the next. The modification of the intended printing parameter(s) may occur after the card has been input from a card input of the card personalization system. The printing parameter(s) used by the printing mechanism to print on each card can be modified in real-time so that the printing that is performed on each card can be improved.