Real-Time ROP Prediction via Context-Specific ML Models

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Solution Overview

Problem

Determining optimal drilling parameters to maximize the rate of penetration (ROP) during well drilling operations is challenging due to the numerous operational and physical variables involved, making it difficult to efficiently drill wellbores and reduce drilling time and costs.

Innovation Solution

The development of context-specific predictive models using raw data sets from drilling operations, which include pre-processing, feature extraction, and training algorithms to predict ROP based on drilling parameters and operating conditions, allowing for real-time adjustments to optimize drilling performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If drilling parameters are adjusted to maximize ROP, then drilling speed increases, but determining optimal parameters becomes more difficult due to numerous variables

Engineering Contradiction:
Improverate of penetrationVSAvoidcomplexity of determining optimal parameters
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces complex manual analysis and trial-and-error methods with a machine learning-based predictive model that automatically processes drilling data and recommends optimal parameters, substituting human cognitive effort with an automated computational system

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates a virtual model of the drilling process using historical data and machine learning algorithms that replicates the complex relationships between drilling parameters and ROP, allowing optimization without physical experimentation

Inventive Principle:
Principle #26Copying

2Measurement precision

If more data processing and model training are performed, then prediction accuracy improves, but computational time and resources increase

Engineering Contradiction:
ImproveROP prediction accuracyVSAvoidmodel generation and training time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system performs preliminary data processing, feature extraction, and model training during periods when real-time optimization is not critical, preparing predictive models in advance so that when optimization is needed, pre-computed models can be quickly applied

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent divides the data processing and model training into distinct stages: data collection, preprocessing, feature extraction, model training, and validation. This segmentation allows parallel processing and optimization of each stage independently, reducing overall computational time

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10657441B2Model generation for real-time rate of penetration prediction
Publication Date: 2020.05.19 LANDMARK GRAPHICS CORP
  • US10657441B2 patent drawing
  • US10657441B2 patent drawing
  • US10657441B2 patent drawing

AI summary

An example method includes receiving raw data sets containing drilling parameter and operating condition values generated during subterranean drilling operations. The raw data sets may be separated into training data sets based, at least in part, on the types of the subterranean drilling operations. At least one predictive model may be generated based, at least in part, on at least one training data set. The at least one predictive model may determine a rate of penetration (ROP) for a drilling operation of the same type to which the at least one training data set corresponds.