Rear Vehicle Body Structure With Box Sections for Torsional Rigidity
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Solution Overview
Problem
The increasing demand for environment-friendly vehicles and the mounting of heavy objects like battery assemblies at the rear of vehicle bodies pose challenges in securing the torsional performance and joint strength of the rear vehicle body structure.
Innovation Solution
A rear vehicle body structure is designed with a transverse extension member connected to both sides of a rear cross member and a back panel, along with a rear pillar inner lower member, a wheel house inner extension member, and an integrated extension member to enhance joint rigidity and inter-component connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Weight of moving object
If heavy objects such as battery assemblies are mounted at the rear of the vehicle body, then the load capacity is improved, but the joint strength and connection between parts deteriorate
Solution Approach 1:
The rear pillar assembly is divided into multiple components: rear pillar inner upper member, rear pillar inner lower member, transverse extension member, wheel house inner extension member, and integrated extension member. This segmentation allows each component to be optimized for specific functions while distributing the load-bearing responsibilities across multiple connection points, thereby maintaining joint strength despite increased overall load capacity.
Solution Approach 2:
The patent introduces three-dimensional box closed sections formed by the interconnected members. These box structures add spatial dimensionality to the load distribution, creating rigid geometric shapes that resist deformation from multiple directions. The box closed sections transform the load-bearing system from simple linear connections to volumetric structures, significantly improving both load capacity and joint strength simultaneously.
2Weight of moving object
If the rear pillar assembly is designed to support high weight, then the load support capability is improved, but the torsional performance deteriorates
Solution Approach 1:
The box closed sections created by the interconnected members form three-dimensional rigid structures that provide excellent torsional resistance. The volumetric geometry of these boxes creates multiple load paths and increases the moment of inertia, thereby improving torsional performance while maintaining the ability to support high vertical loads from battery assemblies.
Solution Approach 2:
The patent employs a composite structure combining multiple metal members with different geometric configurations. The rear pillar inner members, extension members, and box closed sections work together as a composite system, where each component contributes specific mechanical properties. This composite approach allows optimization for both load support and torsional rigidity that cannot be achieved with a single uniform structure.
3Strength
If multiple connection points are added to strengthen joints, then the joint strength is improved, but the device complexity increases
Solution Approach 1:
The integrated extension member combines multiple extension functions into a single component that connects the rear pillar inner lower member to both the transverse extension member and the wheel house inner extension member. This merging reduces the total number of separate parts and connections needed, simplifying the overall structure while maintaining multiple connection points for enhanced joint strength.
Solution Approach 2:
Each member in the assembly serves multiple functions: the rear pillar inner lower member provides both structural support and connection points; the extension members simultaneously extend the structure and create box closed sections; the integrated extension member connects multiple components while forming part of the box structure. This multi-functionality reduces the number of dedicated components needed, lowering complexity while maintaining joint strength.
Data Source
AI summary
An embodiment rear structure of a vehicle body includes a transverse extension member connected to both sides of a rear cross member and a back panel, which are connected to each other, a rear pillar inner lower member connected to a cross extension extending in an outward direction of the vehicle body on both sides of the transverse extension member and the rear cross member, a wheel house inner extension member connected to a quarter assembly and the rear pillar inner lower member, and an integrated extension member connected to the quarter assembly and connected to the rear pillar inner lower member and the wheel house inner extension member.


