Rear Car Sensor System for Train Reversing Visibility

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Solution Overview

Problem

Rail vehicle operators face challenges in reversing and positioning trains due to limited visibility of the rear car, necessitating additional crew members for manual indications, which is inefficient and increases operational costs.

Innovation Solution

A system with sensors on the rear car transmitting data on its heading and distance to an object in the track network, providing real-time indications to the operator via a communication interface, potentially integrated with existing systems like PTC or ETMS, allowing for automatic velocity control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If an operator controls the train in reverse without additional crew members, then operational efficiency improves and costs decrease, but visibility of the rear car and safety deteriorate

Engineering Contradiction:
Improveoperational efficiencyVSAvoidsafety
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent replaces the mechanical/visual monitoring system (crew member physically observing rear car) with an electronic sensor system. Sensors mounted on the rear car detect position, motion, and environmental data, which is then transmitted to the operator via communication devices, eliminating the need for physical crew presence while maintaining safety

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces communication devices and sensors as intermediaries between the rear car and the operator. These devices relay information about rear car position and motion status to the operator, enabling remote monitoring without direct visual contact or additional crew members on the train

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If additional crew members are positioned at the rear of the train, then safety and monitoring improve, but operational costs and complexity increase

Engineering Contradiction:
Improvemonitoring capabilityVSAvoidcrew configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the monitoring function from human crew members and transfers it to automated sensor systems. The sensors and communication devices are mounted on the rear car itself, removing the need for human operators to be physically present at the rear for monitoring purposes

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The rear car becomes self-monitoring through integrated sensors that automatically detect and report their own position, motion status, and environmental conditions. The communication interface on the rear car enables it to autonomously transmit data without requiring human intervention for monitoring

Inventive Principle:
Principle #25Self-service

3Device complexity

If sensors and communication interfaces are integrated with existing EOT devices, then system complexity decreases and installation becomes easier, but adaptability to different sensor types is reduced

Engineering Contradiction:
Improvesystem integrationVSAvoidsensor compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent designs the communication interface with universal compatibility to work with multiple sensor types (acoustic, optical, electromagnetic, inertial). This allows the same basic system architecture to accommodate different sensing technologies depending on the specific application requirements, maintaining both simplicity and adaptability

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11345377B2Vehicle motion sensing system
Publication Date: 2022.05.31 WESTINGHOUSE AIR BRAKE TECH CORP
  • US11345377B2 patent drawing
  • US11345377B2 patent drawing
  • US11345377B2 patent drawing

AI summary

A device for attachment to a train having a lead locomotive or control car and a rear car in a track network having a plurality of tracks is disclosed. The device may include at least one sensor. The sensor(s) may be disposed with the rear car. The sensor(s) may be configured to generate sensor data associated with at least one of a heading of the rear car of the train or a distance between the rear car of the train and an object in the track network. A communication interface may be configured to transmit the sensor data to at least one receiver. The receiver(s) may provide at least one indication based on the sensor data. A device for use onboard the train, a control system, a method for operating the device(s), and a method for coupling the train to a separate car are also disclosed.