Vehicle Rear Lamp Module Optical Coupling Design

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Solution Overview

Problem

The existing rear lamp modules for vehicles require complex and costly installation processes due to the need for extensive wiring and multiple light sources, which increases manufacturing costs and complexity.

Innovation Solution

A rear combination lamp configuration featuring a first rear lamp module with a main light source on the vehicle's side and a second rear lamp module on the back door, where the second module receives light from the first and uses a light direction changing unit with a guiding, reflective, and diffusion member to output light, eliminating the need for a light source on the back door and simplifying wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light source is installed on the back door (second rear lamp module), then the lamp can emit light independently, but the wiring complexity and installation cost increase

Engineering Contradiction:
Improvelight emission capabilityVSAvoidwiring complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts the light source from the second rear lamp module (back door) and relocates it to the first rear lamp module (side portion). The second module retains only the light reception and direction-changing functions, eliminating the need for separate power wiring to the back door while maintaining light emission capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The first rear lamp module serves multiple functions: it provides light for its own illumination and simultaneously serves as the light source for the second rear lamp module. This multi-functionality reduces the overall number of light sources and wiring requirements in the system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple light sources are used in separate lamp modules, then each module can function independently, but the manufacturing cost and installation complexity increase

Engineering Contradiction:
Improveindependent module functionVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent merges the light source function into a single module (first rear lamp module) that serves both itself and the second module. This reduces the total number of light sources from two to one, lowering manufacturing costs while maintaining the functional independence of each lamp module through optical coupling.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If extensive wiring is provided to the back door for the second lamp module, then the lamp can be powered independently, but the installation time and cost increase

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent extracts the power supply requirement from the second rear lamp module by relocating the light source to the first module. The second module receives power indirectly through optical transmission rather than electrical wiring, eliminating the need for separate power connections to the back door and significantly reducing installation time.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the installation process and reduces costs by eliminating the need for power wiring on the back door, resulting in a more efficient manufacturing process and lower production expenses.

Implementation Method 1

the light direction changing unit includes a light guiding member which guides light received by the light reception unit side to the outside

Methodology Applied
Scientific EffectLight guidance: Waveguide (optics)

Implementation Method 2

the reflective member has a reflective surface facing the light guiding member

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

the diffusion member which overlaps the light guiding member and diffuses light guided by the light guiding member

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS11680693B2Rear lamp module for vehicle and rear combination lamp having same
Publication Date: 2023.06.20 AMOSENSE CO LTD
  • US11680693B2 patent drawing
  • US11680693B2 patent drawing
  • US11680693B2 patent drawing

AI summary

A rear combination lamp installed on a vehicle comprises: a first rear lamp module installed on a later part of the rear side of the vehicle; and a second rear lamp module installed on a back door located at the rear side of the vehicle to be arranged adjacent to the first rear lamp module. The first rear lamp module includes a main light source and a sub-light source. The main light source generates light output from the first rear lamp module, and the sub-light source generates light provided to the second rear lamp module. The second rear lamp module includes a light reception unit and a light direction changing unit. The light reception unit receives light from the sub-light source. The light direction changing unit changes a progressing direction of light received in the light reception unit to output light to the outside.