Rear Vehicle-Body Loop Structures for Suspension Rigidity

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Solution Overview

Problem

Conventional rear vehicle-body structures with loop-shaped structures at the rear portion lack sufficient rigidity due to the forward spacing of the inside rear pillar reinforcement relative to the damper support section for the rear suspension.

Innovation Solution

The implementation of first and second loop-shaped structure sections formed by closed-cross section portions and/or thick plate portions, positioned longitudinally around the damper support section, enhancing vehicle-body rigidity without requiring large special members, and further reinforced by additional loop-shaped sections to improve overall structural integrity and seatbelt retractor unit attachment rigidity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the inside rear pillar reinforcement is spaced forwardly from the damper support section, then the ease of manufacture is improved, but the vehicle-body rigidity of the rear portion deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidvehicle-body rigidity
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent divides the reinforcement structure into multiple segments: the inside rear pillar reinforcement, the outside rear pillar reinforcement, and the loop-shaped structure section. This segmentation allows each component to be manufactured and positioned independently, maintaining ease of manufacture while collectively achieving the desired rigidity through their combined loop configuration around the damper support section.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single linear reinforcement approach to a two-dimensional loop-shaped structure that encircles the damper support section. This loop configuration, extending in the vehicle width direction and connecting both side pillars, creates a spatial framework that significantly enhances rigidity without requiring the reinforcement to be positioned immediately adjacent to the damper support in the longitudinal direction.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If a single loop-shaped structure section is provided, then the device complexity is reduced, but the vehicle-body rigidity improvement is insufficient

Engineering Contradiction:
Improvedevice complexityVSAvoidvehicle-body rigidity
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The patent segments the loop-shaped structure into distinct functional parts: the inside rear pillar reinforcement forming one side of the loop, the outside rear pillar reinforcement forming another side, and connecting elements completing the loop. This segmentation enables flexible positioning and optimization of each segment while maintaining the overall simple loop configuration, achieving enhanced rigidity without proportionally increasing complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple reinforcement functions into a unified loop-shaped structure that simultaneously provides lateral support, longitudinal support, and torsional resistance. By combining the inside rear pillar reinforcement, outside rear pillar reinforcement, and connecting elements into an integrated loop system, the structure achieves comprehensive rigidity improvement across multiple axes while maintaining relatively simple overall complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11192594B2Rear vehicle-body structure of vehicle
Publication Date: 2021.12.07 MAZDA MOTOR CORP
  • US11192594B2 patent drawing
  • US11192594B2 patent drawing
  • US11192594B2 patent drawing

AI summary

There are provided first and second loop-shaped structure sections which are respectively provided to extend continuously along a lower wall part, right-and-left both side wall parts, and an upper wall part of a vehicle body so as to have a loop shape in a vehicle elevational view. The first loop-shaped structure section is positioned in front of a damper support section. A lower-side part of the second loop-shaped structure section which is located at a lower level than the damper support section is formed by a part of the first loop-shaped structure section and its upper-side part is positioned in back of the damper support section. Each of these loop-shaped structure sections is formed by a closed-cross section portion where a closed-cross section is partitioned by plural members and/or a thick plate portion having a thicker plate thickness than a vehicle-body panel.