Rear Vehicle-Body Loop Structures for Suspension Rigidity
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Solution Overview
Problem
Conventional rear vehicle-body structures with loop-shaped structures at the rear portion lack sufficient rigidity due to the forward spacing of the inside rear pillar reinforcement relative to the damper support section for the rear suspension.
Innovation Solution
The implementation of first and second loop-shaped structure sections formed by closed-cross section portions and/or thick plate portions, positioned longitudinally around the damper support section, enhancing vehicle-body rigidity without requiring large special members, and further reinforced by additional loop-shaped sections to improve overall structural integrity and seatbelt retractor unit attachment rigidity.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If the inside rear pillar reinforcement is spaced forwardly from the damper support section, then the ease of manufacture is improved, but the vehicle-body rigidity of the rear portion deteriorates
Solution Approach 1:
The patent divides the reinforcement structure into multiple segments: the inside rear pillar reinforcement, the outside rear pillar reinforcement, and the loop-shaped structure section. This segmentation allows each component to be manufactured and positioned independently, maintaining ease of manufacture while collectively achieving the desired rigidity through their combined loop configuration around the damper support section.
Solution Approach 2:
The patent transitions from a single linear reinforcement approach to a two-dimensional loop-shaped structure that encircles the damper support section. This loop configuration, extending in the vehicle width direction and connecting both side pillars, creates a spatial framework that significantly enhances rigidity without requiring the reinforcement to be positioned immediately adjacent to the damper support in the longitudinal direction.
2Device complexity
If a single loop-shaped structure section is provided, then the device complexity is reduced, but the vehicle-body rigidity improvement is insufficient
Solution Approach 1:
The patent segments the loop-shaped structure into distinct functional parts: the inside rear pillar reinforcement forming one side of the loop, the outside rear pillar reinforcement forming another side, and connecting elements completing the loop. This segmentation enables flexible positioning and optimization of each segment while maintaining the overall simple loop configuration, achieving enhanced rigidity without proportionally increasing complexity.
Solution Approach 2:
The patent merges multiple reinforcement functions into a unified loop-shaped structure that simultaneously provides lateral support, longitudinal support, and torsional resistance. By combining the inside rear pillar reinforcement, outside rear pillar reinforcement, and connecting elements into an integrated loop system, the structure achieves comprehensive rigidity improvement across multiple axes while maintaining relatively simple overall complexity.
Data Source
AI summary
There are provided first and second loop-shaped structure sections which are respectively provided to extend continuously along a lower wall part, right-and-left both side wall parts, and an upper wall part of a vehicle body so as to have a loop shape in a vehicle elevational view. The first loop-shaped structure section is positioned in front of a damper support section. A lower-side part of the second loop-shaped structure section which is located at a lower level than the damper support section is formed by a part of the first loop-shaped structure section and its upper-side part is positioned in back of the damper support section. Each of these loop-shaped structure sections is formed by a closed-cross section portion where a closed-cross section is partitioned by plural members and/or a thick plate portion having a thicker plate thickness than a vehicle-body panel.


