Rear-Mounted Distributed Propulsion for Boundary Layer Ingestion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The existing commercial aircraft configurations, such as the tube-and-wing design, have reached limitations in fuel efficiency improvements, and relying solely on propulsion system advancements is not sufficient to achieve significant economic benefits for airlines and consumers, as it leads to increased nacelle drag, propulsor weight, and under-wing installation challenges.

Innovation Solution

A mechanically distributed propulsion system with a rear-mounted integrated propulsion architecture that incorporates a non-circular fuselage and boundary layer ingestion (BLI) to reduce thrust requirements, weight, and noise, while optimizing propulsive efficiency and engine placement for better airflow and structural integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If traditional tube-and-wing configuration with under-wing engine installation is used, then structural maturity and aerodynamic optimization are maintained, but fuel efficiency improvements are limited and nacelle drag increases

Engineering Contradiction:
Improvefuel efficiencyVSAvoidnacelle drag
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent relocates the propulsion system from the traditional under-wing position to the rear fuselage area, fundamentally changing the spatial dimension of engine installation. This dimensional shift allows the engines to be positioned in a location that reduces nacelle drag while improving fuel efficiency, as the rear-mounted configuration eliminates the need for large under-wing nacelles that create significant drag.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a non-circular fuselage cross-section with asymmetric geometry, deviating from the traditional symmetric circular or oval fuselage design. This asymmetric configuration optimizes airflow patterns around the fuselage and integrates more effectively with the rear-mounted propulsion system, contributing to reduced drag and improved fuel efficiency.

Inventive Principle:
Principle #4Asymmetry

2Power

If larger fans are used to improve bypass ratio and engine efficiency, then propulsion efficiency increases, but propulsor weight increases and under-wing installation becomes challenging

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidpropulsor weight
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

By moving the engines to the rear fuselage, the patent creates additional spatial freedom that allows for optimized fan sizing and configuration. The rear-mounted position enables larger fans to be installed without the weight and space constraints of under-wing installation, as the engines can be positioned where they have better access to airflow and can be integrated more efficiently with the fuselage structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The rear fuselage area serves multiple functions: it houses the propulsion system, provides structural support for the engines, and contributes to aerodynamic flow management. This multi-functional use of the rear fuselage space allows the propulsion system to be integrated in a way that reduces overall weight compared to dedicated under-wing nacelle installations.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Use of energy by moving object

If boundary layer ingestion and rear-mounted integrated propulsion is implemented, then fuel burn is reduced and aerodynamic efficiency is improved, but device complexity and integration challenges increase

Engineering Contradiction:
Improvefuel burnVSAvoidpropulsion system integration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent merges the propulsion system with the rear fuselage structure, creating an integrated configuration where the engines, exhaust systems, and fuselage work as a unified aerodynamic assembly. This merging eliminates separate nacelle structures and reduces the number of discrete components, thereby reducing overall system complexity despite the advanced BLI technology employed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The design incorporates preliminary aerodynamic shaping of the rear fuselage and inlet structures to optimize boundary layer ingestion before the airflow reaches the fans. By pre-conditioning the airflow and integrating the propulsion system into the overall aerodynamic design from the outset, the patent reduces the complexity of adding afterthought modifications to an existing conventional aircraft design.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a 71% reduction in fuel burn, 60 dB reduction in noise, and 87% reduction in low-temperature oxidation NOx, with improved aerodynamic benefits and reduced engine-out yaw moments, while maintaining compatibility with existing air transportation infrastructure.

Implementation Method 1

boundary layer ingestion (BLI) to reduce thrust requirements

Methodology Applied
Scientific EffectBoundary layer: Boundary Layer

Data Source

PatentEP3617061B1Mechanically-distributed propulsion drivetrain and architecture
Publication Date: 2023.11.01 AURORA FLIGHT SCIENCES CORP
  • EP3617061B1 patent drawingFigure 1a
  • EP3617061B1 patent drawingFigure 1b
  • EP3617061B1 patent drawingFigure 1c~1d

AI summary

An aircraft with an integrated boundary layer ingesting propulsion having a mechanically-distributed propulsion system. The mechanically-distributed propulsion system may include an engine to generate a mechanical drive power, a drive shaft, a direction-reversing transmission, and a propulsor fan. The drive shaft may be operatively coupled to the engine to receive the mechanical drive power. The direction-reversing transmission may have a first rotating shaft and a second rotating shaft, the first rotating shaft operatively coupled to the drive shaft to receive the mechanical drive power, which is configured to redirect the mechanical drive power received at the first rotating shaft from a first direction to face a second direction at the second rotating shaft. The propulsor fan may be coupled to the second rotating shaft to convert the mechanical drive power into thrust.