Rear Partition Cooling System for Cargo Electronics

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Solution Overview

Problem

Law enforcement and security vehicles face challenges in cooling sensitive electronic equipment in cargo areas due to excessive heat, as existing systems are not designed to handle the specific needs of prolonged use without vehicle operation and are not effective in managing humidity or harmful air particles.

Innovation Solution

A rear partition mounted cooling system that circulates cooler air from the passenger area to the cargo area using fans, a controller module for automatic engagement, and optional filters or desiccants to manage humidity, ensuring continuous cooling and protection from environmental hazards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If air is circulated from the passenger area to the cargo area using a cooling system, then the temperature in the cargo area is reduced, but the system complexity increases due to the need for fans, controllers, and mounting structures

Engineering Contradiction:
Improvecargo area temperatureVSAvoidcooling system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The cooling system is segmented into distinct functional modules: a controller module with temperature sensor, a fan unit with mounting structure, and a manifold system. This segmentation allows each component to be optimized independently and simplifies installation and maintenance while achieving effective cargo area cooling

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system incorporates a temperature sensor and controller that automatically monitor cargo area temperature and activate the fan when cooling is needed, eliminating the need for manual operation. The system serves itself by detecting temperature conditions and initiating appropriate cooling action

Inventive Principle:
Principle #25Self-service

2Reliability

If the vehicle is left unattended for extended periods, then the equipment in the cargo area is exposed to excessive heat and humidity, but manual intervention to initiate cooling is not available

Engineering Contradiction:
Improveequipment performance reliabilityVSAvoidcooling initiation ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The controller module with integrated temperature sensor automatically monitors cargo area conditions and activates the fan without requiring manual intervention. The system detects when cooling is needed and initiates operation autonomously, ensuring equipment protection even when the vehicle is unattended

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The temperature sensor provides continuous feedback to the controller about cargo area temperature conditions. This feedback loop enables the system to automatically adjust operation based on actual thermal conditions, activating cooling when needed and maintaining equipment reliability

Inventive Principle:
Principle #23Feedback

3Adaptability or versatility

If sensitive electronic equipment is stored in the cargo area during undercover operations, then the equipment remains hidden, but the equipment generates excessive heat that degrades performance

Engineering Contradiction:
Improveequipment concealment capabilityVSAvoidequipment operating temperature
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The cooling system is designed as a separate, independently controllable unit that can be activated specifically for cargo area equipment without affecting the passenger area. This allows selective cooling of concealed equipment while maintaining the operational status of the vehicle's primary systems

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system can be activated before equipment becomes overheated to prevent performance degradation. The temperature sensor detects rising temperatures early and initiates cooling action before critical thresholds are reached, ensuring equipment remains operational during extended undercover missions

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively maintains the performance and longevity of sensitive equipment by cooling it automatically, even when unattended, and can be customized to direct air specifically to critical components, addressing the unique needs of law enforcement and security operations.

Implementation Method 1

A rear partition mounted cooling system that circulates cooler air from the passenger area to the cargo area using fans

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Data Source

PatentUS10987992B2Rear partition mounted cooling system
Publication Date: 2021.04.27 TRINITY INNOVATIVE SOLUTIONS LLC
  • US10987992B2 patent drawing
  • US10987992B2 patent drawing
  • US10987992B2 patent drawing

AI summary

The disclosure describes a system and method for the environmental control of a vehicle having a cargo area and an environmentally controlled passenger area with a partition between the passenger area and the cargo area. The environmental control being directed and performed by an environmental control unit that can include one or more fans, a control module, a mounting plate, and a directional manifold to control the direction of the airflow. The environmental control unit can be installed using a method that includes attaching a fan unit to the mounting plate, connecting the fan unit to the control module, coupling to the fan unit and/or the control module to a power supply, and attaching a directional manifold to control the direction of airflow in or out of the fan unit.