Rear structure for display panel

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Solution Overview

Problem

Large display panels require a strong and lightweight structure to support their weight, and a design that efficiently utilizes the reduced interior space for housing electronic components, which is challenging due to the thinner nature of LCD panels compared to CRT panels.

Innovation Solution

A rear structure with a rib design comprising horizontal and vertical bars, blocks, and a support frame that strengthens the structure without increasing weight, forming interior spaces for electronic components, and a wall mount kit for secure attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the display panel size is increased to 50 inches or larger, then the display capability is improved, but the weight increases requiring stronger support structures

Engineering Contradiction:
Improvedisplay panel sizeVSAvoiddisplay panel weight
Core Design Contradiction:
Area of moving objectVSWeight of moving object

Solution Approach 1:

The rear cover is segmented into multiple rib structures (horizontal bars, vertical bars, and blocks) that distribute the weight support function across multiple elements rather than relying on a single heavy frame, achieving both strength and weight reduction

Inventive Principle:
Principle #1Segmentation

2Length of moving object

If LCD panels are used instead of CRD panels, then the thickness is reduced and space is saved, but the interior space for electronic components is significantly decreased

Engineering Contradiction:
Improvepanel thicknessVSAvoidinterior space for components
Core Design Contradiction:
Length of moving objectVSVolume of stationary object

Solution Approach 1:

The rib structure utilizes the depth dimension (distance from panel rear surface) to create multiple interior spaces between the ribs and the panel, effectively increasing component housing volume without increasing panel thickness

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Volume of stationary object

If the interior space between frame and LCD panel is reduced, then the overall device size is minimized, but the arrangement of electronic components becomes difficult

Engineering Contradiction:
Improveinterior space volumeVSAvoidcomponent arrangement complexity
Core Design Contradiction:
Volume of stationary objectVSDevice complexity

Solution Approach 1:

The rib structure divides the limited interior space into multiple organized compartments and sections, creating distinct areas for different electronic components and wires, which simplifies component arrangement and management despite the reduced overall volume

Inventive Principle:
Principle #1Segmentation

4Strength

If a strong support structure is added to handle the weight of large display panels, then the structural integrity is improved, but the weight of the support structure increases

Engineering Contradiction:
Improvesupport structure strengthVSAvoidsupport structure weight
Core Design Contradiction:
StrengthVSWeight of moving object

Solution Approach 1:

The support function is segmented across multiple ribs (horizontal and vertical bars with blocks) that work together to distribute and bear the panel weight, achieving high structural strength without requiring a single heavy support element

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The rear cover combines multiple rib structure elements (horizontal bars, vertical bars, blocks) into a composite framework that provides enhanced strength-to-weight ratio compared to solid monolithic structures

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS10849426B2Rear structure for display panel
Publication Date: 2020.12.01 HON HAI PRECISION INDUSTRY CO LTD
  • US10849426B2 patent drawing
  • US10849426B2 patent drawing
  • US10849426B2 patent drawing

AI summary

The present disclosure provides a rear structure coupled to a display panel. The rear structure comprises a rear cover comprising a rib structure for supporting the display panel, the rib structure comprising a plurality of horizontal bars, a plurality of vertical bars, and a plurality of blocks, and each of the blocks formed by at least one of the horizontal bars and at least one of the vertical bars. Wherein a first section of the rib structure comprises at least two aligned adjacent horizontal bars and at least two aligned adjacent vertical bars, and a second section of the rib structure comprises at least two non-aligned vertical bars.