Rear Vision Device Bezel Hinge Assembly for Serviceable Mirror

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing rear vision device assemblies for motor vehicles are difficult to assemble and disassemble, which hampers serviceability and requires specialized tools, potentially damaging components during maintenance.

Innovation Solution

A hinge connection between the bezel assembly and a cradle, combined with snap, latch, and clip connections, allows for rotational attachment and detachment of the bezel assembly to the casing elements, enabling easy assembly and disassembly without damaging reflective elements, and providing access for internal service without specialized tools.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If traditional rigid connections are used to attach the bezel assembly to the casing elements, then structural stability is improved, but assembly and disassembly difficulty increases and requires specialized tools

Engineering Contradiction:
Improvestructural stabilityVSAvoidassembly and disassembly ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The connection system is segmented into multiple independent connection elements (latches, clips, hinges) distributed at different locations on the bezel assembly and casing elements. This allows the assembly to be stabilized by multiple discrete connection points while enabling step-by-step disassembly by releasing each connection element sequentially, eliminating the need for specialized tools.

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple connection elements are used to secure the bezel assembly, then connection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple connection functions (latching, clipping, hinging) are merged into an integrated connection system where the bezel assembly and casing elements incorporate complementary connection elements that work together. This provides reliable multi-point securing while maintaining manageable complexity through coordinated design of the connection interfaces.

Inventive Principle:
Principle #5Merging (Combining)

3Strength

If permanent attachment methods are used, then structural integrity is improved, but serviceability deteriorates and component damage risk increases

Engineering Contradiction:
Improvestructural integrityVSAvoidserviceability
Core Design Contradiction:
StrengthVSEase of repair

Solution Approach 1:

The connection system transitions from permanent static attachment to dynamic reversible connection. The latches, clips, and hinges are designed to provide strong structural integrity during normal operation while allowing controlled disengagement for service and repair, enabling the assembly to be securely attached yet easily detached without component damage.

Inventive Principle:
Principle #15Dynamics

4Ease of operation

If simple connection methods are used, then assembly ease is improved, but connection strength deteriorates

Engineering Contradiction:
Improveassembly easeVSAvoidconnection strength
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The connection elements are designed to be self-securing through their inherent mechanical properties. Latches automatically engage and lock, clips snap into place with elastic deformation, and hinges provide friction-based holding. This provides strong connections through simple manual assembly operations without requiring additional fastening steps or specialized tools.

Inventive Principle:
Principle #25Self-service

Data Source

PatentEP3442828B1Assembly, method for assembling such an assembly, method for disassembling such an assembly, external rear vision device with such an assembly and motor vehicle with such a rear vision device
Publication Date: 2022.01.05 SMR PATENTS S A R L
  • EP3442828B1 patent drawingFigure 1a~1b
  • EP3442828B1 patent drawingFigure 2a~2b
  • EP3442828B1 patent drawingFigure 3a~3c

AI summary

The present invention relates to an assembly, in particular comprising a head assembly (70, 70'), for an external rear vision device to be attached to a motor vehicle, said assembly comprising a lower casing element (20, 20', 20", 910), an upper casing element (60, 60'), an articulation assembly (30, 30', 30") and a bezel assembly (50, 50', 50", 801) for carrying at least one rear vision element, characterized by a hinge connection between the bezel assembly (50, 50', 50", 801) and a first sub assembly (10, 10") provided by at least the lower casing (20, 20', 20", 910), the articulation assembly (30, 30', 30") and attachment means (40, 40', 40").