Automotive Rearview Mirror Lightguide for Uniform LCD Illumination

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Solution Overview

Problem

Existing automotive rearview mirror assemblies face challenges in providing spatially uniform luminance for displays while maintaining a clear, undistorted view of the rear and peripheral scene, especially under varying ambient light conditions, and require efficient light distribution to minimize the number of light emitters and reduce heat dissipation issues.

Innovation Solution

The implementation of a light source system within the rearview mirror assembly that includes a lightguide with an elbow configuration, a reflective polarizer, and a segmented LC-cell, which channels light from emitters along a non-transverse plane to the LCD, optimizing light outcoupling and reducing the number of emitters needed, while using a reflective polarizer to enhance light distribution and reduce power requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If conventional backlighting systems with multiple LEDs are used to illuminate the LCD, then sufficient luminance is achieved, but the number of light emitters increases and heat dissipation becomes problematic

Engineering Contradiction:
ImproveluminanceVSAvoidnumber of light emitters
Core Design Contradiction:
Illumination intensityVSQuantity of substance

Solution Approach 1:

The patent segments the light emission function by using a single LED coupled to a lightguide that distributes light across the LCD area. The lightguide is divided into multiple light-guiding surfaces that collectively provide uniform illumination, replacing the need for multiple discrete LEDs while maintaining sufficient luminance output.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a lightguide as an intermediary component between the single LED light emitter and the LCD. The lightguide channels and redistributes the light from the single emitter across the display area, achieving uniform luminance without requiring multiple light emitters, thus reducing heat generation while maintaining illumination intensity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If multiple light emitters are used to provide uniform illumination, then luminance uniformity is improved, but the volume and power consumption of the light source system increases

Engineering Contradiction:
Improveluminance uniformityVSAvoidvolume of light source system
Core Design Contradiction:
Illumination intensityVSVolume of stationary object

Solution Approach 1:

The patent transitions from a planar arrangement of multiple LEDs to a three-dimensional lightguide structure that channels light along its length. The lightguide's elongated geometry allows a single LED to illuminate the entire LCD area by distributing light through its volume, reducing the overall system volume while achieving uniform luminance across the display surface.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Power

If a conventional light source system is used, then adequate power is available for illumination, but electrical power consumption and heat dissipation increase

Engineering Contradiction:
Improveillumination powerVSAvoidelectrical power consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The lightguide structure passively distributes light from the single LED emitter throughout the LCD area without requiring additional active components or power consumption. The optical design enables the system to achieve uniform illumination using only the power needed for the single LED, eliminating the need for multiple powered emitters and reducing overall electrical power consumption while maintaining adequate illumination power.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves a fraction of the electrical power consumption and volume compared to conventional systems, providing uniform illumination and reducing heat dissipation needs, while maintaining the required luminance and clarity for the driver's view.

Implementation Method 1

a lightguide with first and second light-guiding surfaces that channels the coupled light and outcouple the channeled light through the first light-guiding surface

Methodology Applied
Scientific EffectLight guiding: Waveguide (optics)

Implementation Method 2

a reflective polarizer layer disposed within the light source adjacent to the LCD

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

an LCD having a liquid-crystal (LC) layer oriented to be substantially parallel to the first light-guiding surface

Methodology Applied
Scientific EffectLiquid crystal modulation: Liquid Crystals

Implementation Method 4

a transflective electrochromic (EC) mirror element disposed inside the housing

Methodology Applied
Scientific EffectElectrochromism: Electrochromism

Data Source

PatentUS8836888B2Modular light source/electronics and automotive rearview assemblies using the same
Publication Date: 2014.09.16 GENTEX CORP
  • US8836888B2 patent drawing
  • US8836888B2 patent drawing
  • US8836888B2 patent drawing

AI summary

A vehicular rearview assembly comprising a light source illuminating the mirror system within the housing of the assembly. The light source is a layered structure including generally co-extensive optical elements such as a light-guiding element that accepts light from light emitters and distributes this light along an area that is not transverse with respect to a display of the assembly. Light distributed and outcoupled through the light-guiding element illuminates the whole display, while radiation from other emitters may traverse the light-guiding element in order to highlight respectively corresponding segments of the display. The display may be configured in a spatially-segmented fashion to increase brightness of displayed indicia.