Rearview Mirror Optical Wedge Assembly for Uniform Driver Illumination

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Solution Overview

Problem

Existing rearview mirror assemblies lack an effective driver monitoring system that can redirect and spread illumination efficiently towards an occupant position in an automobile.

Innovation Solution

A rearview mirror assembly with a housing, a printed circuit board, an image capturing module, an illumination source connected to the PCB, and an optical element aligned with the illumination source. The optical element, featuring a plurality of wedges extending to an apex, is configured to redirect and spread the illumination towards the occupant position.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If a conventional illumination source is used without an optical element, then the structure is simple, but the illumination is not uniformly distributed towards the occupant position

Engineering Contradiction:
Improveillumination uniformityVSAvoidoptical element structure
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The optical element is divided into multiple discrete wedges arranged in a circular pattern. Each wedge acts as an independent light redirecting unit with a specific angular orientation, segmenting the illumination function into multiple directional components that collectively achieve uniform 360-degree coverage towards the occupant position

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wedges are arranged in a circular configuration around the illumination source, transitioning from linear illumination distribution to radial three-dimensional illumination. This circular arrangement in the horizontal plane creates uniform illumination coverage in all directions around the driver's head position

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Adaptability or versatility

If multiple wedges are used to spread illumination, then the illumination coverage is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improveillumination coverageVSAvoidoptical element fabrication
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Each wedge is designed with a specific local optical property (refractive index and angular orientation) tailored to redirect light in a particular direction. The wedges have different orientations around the circle, with each wedge's geometry optimized for its specific angular position, creating locally optimized illumination that collectively achieves global uniformity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The optical element can be constructed using multiple wedge-shaped components made from transparent materials with appropriate refractive indices. These individual wedge elements are assembled together to form a composite optical structure that achieves the desired illumination distribution through the combined effect of multiple material interfaces

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables effective driver monitoring by ensuring uniform illumination and clear imaging of the occupant position, enhancing safety and monitoring capabilities within the vehicle.

Implementation Method 1

an optical element aligned with the illumination source that includes a plurality of wedges each extending to an apex. The plurality of wedges is configured to redirect and spread an illumination from the illumination source

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS12330560B2Rearview mirror assembly
Publication Date: 2025.06.17 GENTEX CORP
  • US12330560B2 patent drawing
  • US12330560B2 patent drawing
  • US12330560B2 patent drawing

AI summary

A rearview mirror assembly that includes a housing and a printed circuit board (PCB) located in the housing. The rearview mirror assembly further includes a monitoring system that includes an image capturing module, an illumination source connected to the PCB, and an optical element aligned with the illumination source. The optical element is configured to redirect an illumination from the illumination source toward an occupant position in an automobile.