Rearview Mount Ramps Prevent Housing Impact During Detachment

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Solution Overview

Problem

Rearview assemblies for vehicles often break during safety testing due to contact with mounting brackets, leading to unsafe conditions in collisions.

Innovation Solution

A mount with projecting ramps that changes the orientation of the rearview assembly upon detachment, preventing impact with the mounting bracket by sliding and rotating the assembly to avoid contact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the rearview assembly is configured to slide directly off the mounting bracket, then the removal process is simple, but the housing impacts the bracket causing breakage and safety failures

Engineering Contradiction:
Improveremoval simplicityVSAvoidimpact damage to housing
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The projecting ramp is pre-configured on the mount to automatically activate upon detachment initiation. As the mount slides off the bracket, the ramp projects forward in advance to redirect the housing trajectory, preventing impact before it occurs. This preliminary geometric configuration ensures safe removal without requiring additional active components.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The projecting ramp acts as an intermediary element between the mount and the housing. It mediates the detachment process by redirecting the housing away from the bracket path, serving as a protective interface that prevents direct contact between the housing and bracket during removal.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the mount is made secure and stable during operation, then the rearview assembly is firmly held, but the detachment process becomes difficult and may cause impact

Engineering Contradiction:
Improvemount stabilityVSAvoiddetachment ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The mount transitions from a static secure connection to a dynamic detachment process. During normal operation, the mount maintains stable engagement with the bracket. During removal, the projecting ramp dynamically redirects the housing trajectory, allowing smooth detachment without impact. This dynamic geometric feature enables both secure operation and easy removal.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the housing is oriented directly toward the bracket during removal, then the detachment path is straightforward, but the housing contacts and breaks upon separation

Engineering Contradiction:
Improvedetachment speedVSAvoidhousing integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The projecting ramp is pre-configured to redirect the housing trajectory as soon as detachment begins. This preliminary geometric configuration ensures that the housing is redirected away from the bracket path before separation completes, maintaining both speed and integrity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The projecting ramp changes the orientation parameter of the housing during detachment. By redirecting the housing at an angle away from the bracket, the ramp modifies the trajectory parameters to prevent contact while maintaining efficient removal speed.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11623567B2Ramps for rearview assembly mounts
Publication Date: 2023.04.11 GENTEX CORP
  • US11623567B2 patent drawing
  • US11623567B2 patent drawing
  • US11623567B2 patent drawing

AI summary

A rearview device comprises a rearview assembly having a display surface and a housing configured to support the display surface; and a mount configured to connect to and support the housing. The mount may be slidably securable in a first direction to a mounting bracket and slidably detachable in a second direction from the mounting bracket. The mount may comprise at least one projecting ramp, the at least one projecting ramp configured to, upon the mount being slidably detached from the mounting bracket, change the orientation of the housing relative to the bracket to prevent the housing from impacting the mounting bracket.