Vehicular Rearview Assembly with Polarized Electro-Optic Display

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Solution Overview

Problem

Existing display technologies in automotive, nautical, and aerospace applications lack the ability to seamlessly switch between reflective and display states, limiting their functionality and versatility.

Innovation Solution

A vehicular rearview assembly is designed with a front substrate, polarizers, an electro-optic element, and a reflective layer, allowing it to switch between reflective and display states by controlling the polarization of light, using absorbing and reflective polarizers, and an electro-optic material to manage light transmission and reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a display is added to combine reflective and display functions, then functionality and versatility are improved, but device complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines the reflective mirror function and display function into a single integrated assembly. The front substrate serves as both the mirror surface and the display window, while the electro-optic element integrated within the assembly enables switching between reflective and display states, eliminating the need for separate mirror and display components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rearview assembly is designed to perform multiple functions: it acts as a reflective mirror during the day, switches to a display mode at night or in low-light conditions, and provides both rearview reflection and electronic information display capabilities within a single device structure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If polarizers and electro-optic elements are added to enable switching between reflective and display states, then adaptability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveswitchable functionalityVSAvoidmanufacturing complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The polarizers and electro-optic elements are pre-integrated into the assembly during manufacturing, with the electro-optic element positioned between the polarizers and the front substrate. This preliminary integration ensures proper alignment and optical path configuration, simplifying the manufacturing process compared to post-assembly integration.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The first polarizer acts as an intermediary element that controls the polarization state of light entering the electro-optic element, while the second polarizer serves as an intermediary that analyzes the polarization state after light passes through the electro-optic material, enabling the switching mechanism between reflective and display states.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If multiple polarizers and electro-optic materials are integrated, then light transmission and reflection control is improved, but device complexity increases

Engineering Contradiction:
Improvelight control capabilityVSAvoidstructural complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The optical control system is segmented into distinct functional layers: the first polarizer for input polarization control, the electro-optic element for active modulation, the second polarizer for output polarization analysis, and the reflective layer for light redirection. This segmentation allows each component to be optimized independently while maintaining overall system coherence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes the dimensional arrangement of multiple polarizers and electro-optic elements in a layered structure perpendicular to the light path. By stacking these components in different spatial dimensions (front substrate, first polarizer, electro-optic element, second polarizer, reflective layer), the system achieves complex light control functionality without increasing the lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables a single unit to function as both a mirror in the reflective state and an electronic display in the display state, offering enhanced functionality and versatility in various applications, with adjustable reflectance and dimming capabilities.

Implementation Method 1

An electro-optic material is positioned between the first and second substrates

Methodology Applied
Scientific EffectElectro-optic effect: Electro-Optic Effects

Implementation Method 2

A first polarizer is coupled with the second surface... A second polarizer is coupled to the fourth element surface

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 3

A reflective layer is positioned between the front substrate and the display is configured to reflect both the first polarization of light and a second polarization of light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11624861B2Vehicular rearview assemblies having polarized displays using electro-optic element
Publication Date: 2023.04.11 GENTEX CORP
  • US11624861B2 patent drawing
  • US11624861B2 patent drawing

AI summary

A vehicular rearview assembly, includes a front substrate defining a first surface and a second surface. The front substrate being substantially transparent. The front substrate defines a shaped edge along a periphery of the first surface. A first polarizer is coupled with the second surface. An electro-optic element is coupled to the first polarizer having a first substrate defining a first element surface and a second element surface. A second substrate is spaced away from the first substrate and defines a third element surface and a fourth element surface. An electro-optic material is positioned between the first and second substrates. A second polarizer is coupled to the fourth element surface. A display is configured to emit light having a first polarization into the second polarizer. A reflective layer is positioned between the front substrate and the display is configured to reflect both the first polarization of light and a second polarization of light.