UDP-glucosyl transferase enzymatic conversion of rebaudioside A to M

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Solution Overview

Problem

Current methods for producing rebaudioside M are inefficient, resulting in low purity and high costs due to the low content of rebaudioside M in Stevia rebaudiana plants and the presence of impurities in steviosides, limiting its commercialization and application.

Innovation Solution

A biological method using UDP-glucosyl transferase and recombinant cells to convert rebaudioside A or D into rebaudioside M through a glucosyl transfer reaction, employing a UDP-glucose regeneration system to reduce costs and achieve high-purity production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If rebaudioside M is extracted from Stevia rebaudiana plants, then the product is obtained naturally, but the content is very low and purification is required

Engineering Contradiction:
Improvenatural sourceVSAvoidproduction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses UDP-glucosyl transferase as a biological intermediary to catalyze the conversion of rebaudioside A or D into rebaudioside M. This enzyme-mediated transformation allows production without relying on low-yield plant extraction, thereby improving productivity while maintaining product quality through controlled enzymatic reaction conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes reaction parameters including temperature (25-37°C), pH (6.0-7.5), and substrate concentration to maximize enzyme activity and rebaudioside M yield. By controlling these parameters, the enzymatic method achieves high conversion efficiency and production rates that cannot be obtained through natural extraction alone.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If rebaudioside A is used as substrate with UDP-glucose, then rebaudioside M is produced, but the cost is high

Engineering Contradiction:
Improveproduct purityVSAvoidproduction cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent implements a UDP-glucose regeneration system where UDP is recovered and reused through the action of sucrose synthase. This regeneration mechanism reduces the consumption of expensive UDP-glucose substrate, thereby lowering production costs while maintaining high product purity through controlled enzymatic reactions.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The enzymatic system is designed to be self-sustaining through the UDP-glucose regeneration cycle. The system recycles UDP back into UDP-glucose using sucrose and sucrose synthase, reducing the need for continuous addition of expensive substrates and enabling cost-effective large-scale production of high-purity rebaudioside M.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If traditional extraction method is used, then steviosides are obtained, but impurities are present affecting application

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidproduct purity
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent selectively extracts only the desired rebaudioside M product through specific enzymatic transformation of rebaudioside A or D substrates. Unlike traditional extraction that co-extracts multiple steviosides and impurities, this method produces high-purity rebaudioside M with minimal impurities, expanding its application field in food and beverage industries.

Inventive Principle:
Principle #2Taking out (Extraction)

4Ease of manufacture

If UDP-glucose regeneration system is employed, then production cost is reduced, but system complexity increases

Engineering Contradiction:
Improveproduction costVSAvoidsystem complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent combines multiple enzymatic functions into an integrated system where UDP-glucosyl transferase, sucrose synthase, and other enzymes work together in a coordinated manner. This merged system achieves both cost reduction through substrate regeneration and manageable complexity by using naturally compatible enzymatic reactions that occur under the same physiological conditions.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method significantly reduces production costs and time, enhances product purity, and expands the application field of rebaudioside M in food and beverage industries by utilizing microbial cells and enzyme catalysis.

Implementation Method 1

rebaudioside M is generated by means of reaction of the substrate under the catalysis of UDP-glucosyl transferase

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Implementation Method 2

rebaudioside M is generated by means of reaction of the substrate under the catalysis of UDP-glucosyl transferase and/or recombinant cells containing the UDP-glucosyl transferase

Methodology Applied
Scientific EffectGlucosyl transfer reaction: Chemical Bonding

Implementation Method 3

a UDP-glucose regeneration system composed of sucrose, sucrose synthetase and UDP

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS10428364B2Enzymatic method for preparing rebaudioside M
Publication Date: 2019.10.01 PEPSICO INC
  • US10428364B2 patent drawing
  • US10428364B2 patent drawing
  • US10428364B2 patent drawing

AI summary

Provided is a method for preparing rebaudioside M by using an enzyme method. In the method, rebaudioside A or rebaudioside D is used as a substrate; and in the existence of a glucosyl donor, rebaudioside M is generated by means of reaction of the substrate under the catalysis of UDP-glucosyl transferase and/or recombinant cells containing the UDP-glucosyl transferase.