Receptacle Content Sensing via Optical Signals

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current centralized inventory systems for medical products rely on user compliance for tracking dispensation, leading to errors and inaccuracies due to manual counting and human oversight.

Innovation Solution

The system automatically determines the contents of closed containers by analyzing optical and acoustic signals associated with the container during predetermined trigger events, eliminating the need for user compliance and enhancing accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual counting of inventory is used, then ease of operation is maintained, but measurement precision deteriorates due to human error

Engineering Contradiction:
Improveinventory tracking accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical counting with an automated optical sensing system. Emitters transmit optical signals through the container wall and sensors detect the transmitted light to determine inventory levels, eliminating human error while maintaining operational simplicity through automation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs self-monitoring of inventory levels without requiring user intervention. The optical sensing system automatically detects container contents and triggers notifications when thresholds are reached, making the system self-sufficient and reducing reliance on user compliance.

Inventive Principle:
Principle #25Self-service

2Measurement precision

If automated optical sensing is implemented, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveinventory tracking accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The optical sensing system serves multiple functions: it monitors inventory levels, detects container opening/closing events, and provides automated notifications. This multi-functionality justifies the added complexity by consolidating multiple tracking needs into a single integrated system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent uses optical signals as an intermediary to non-invasively monitor inventory through the container wall. This approach avoids direct contact with contents while providing accurate measurements, and the system includes processing logic to interpret sensor data and generate appropriate notifications.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If manual tracking logs are used, then ease of operation is maintained, but reliability deteriorates due to user compliance issues

Engineering Contradiction:
Improvedispensation tracking reliabilityVSAvoidautomation level
Core Design Contradiction:
ReliabilityVSExtent of automation

Solution Approach 1:

The system automatically monitors inventory levels through optical sensing and generates notifications without requiring user action. This eliminates reliance on user compliance for tracking dispensation, as the system self-monitors and alerts when thresholds are reached, significantly improving reliability.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system continuously monitors inventory levels and provides feedback through automated notifications when thresholds are breached. This closed-loop feedback mechanism ensures reliable tracking by immediately alerting users to low-stock conditions, eliminating the need for manual tracking logs.

Inventive Principle:
Principle #23Feedback

4Productivity

If continuous monitoring is implemented, then productivity improves through automated warnings, but use of energy increases

Engineering Contradiction:
Improveinventory management efficiencyVSAvoidenergy consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The optical sensing system operates periodically rather than continuously, activating emitters and sensors at scheduled intervals to monitor inventory levels. This periodic operation maintains productivity by providing timely inventory information while significantly reducing energy consumption compared to continuous monitoring.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach improves the accuracy and reliability of inventory tracking, reduces errors, and enables automated warnings for low-stock or out-of-stock situations.

Implementation Method 1

emitting a non-radio based transmission of one or more waves to an internal space within the container

Methodology Applied
Scientific EffectOptical transmission: Light

Implementation Method 2

receiving a measurement of the one or more waves from the sensor

Methodology Applied
Scientific EffectOptical detection: Photoelectric Effect

Data Source

PatentUS20250061418A1Receptacle content sensing
Publication Date: 2025.02.20 CAREFUSION 303 INC
  • US20250061418A1 patent drawing
  • US20250061418A1 patent drawing
  • US20250061418A1 patent drawing

AI summary

A dispensing device monitors a plurality of containers for a change event, including at least one of: a fill order or a dispense of an item unit stored within the container, an opening or closing of the container, sensing a user within a predetermined proximity of the container, or a predetermined time. Based on an occurrence of the change event, the device causes an emission of a non-radio based transmission of one or more waves to an internal space of the container. A sensor with the container measures the one or more waves, and a supply level of an item unit within the container is determined based on the measurement and training data pertaining to measurements associated with past supply levels for the container. A notification is generated when the supply level satisfies a predetermined threshold.