Recessed-Barrier HEMT Structure for High Drive Current

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Solution Overview

Problem

Existing high electron mobility transistors (HEMTs) face challenges in achieving high drive current and reducing leakage current, which limits their performance.

Innovation Solution

The HEMT structure includes a substrate, multiple buffer and barrier layers, a doped structure, a spacer, and insulating layer, with specific materials like gallium nitride and aluminum gallium nitride, forming a two-dimensional electron gas (2DEG) and a gate electrode configuration to enhance electron mobility and reduce leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional HEMT structures are used, then device simplicity is maintained, but drive current is insufficient and leakage current is high

Engineering Contradiction:
Improvedrive currentVSAvoidstructure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The transistor structure is divided into multiple functional segments including a first barrier layer, a second barrier layer with recessed portion, a doped structure, and a gate electrode with specific configuration. Each segment performs a specific function in controlling electron flow, enabling high drive current while maintaining manageable complexity through functional specialization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the transistor are given different doping types and concentrations - the doped structure has specific doping while other regions remain undoped or have different doping characteristics. The second barrier layer has a recessed portion creating localized variations in material properties, optimizing electron transport in specific areas while maintaining overall device performance.

Inventive Principle:
Principle #3Local quality

2Reliability

If conventional HEMT structures are used, then manufacturing process is simple, but leakage current reduction is insufficient

Engineering Contradiction:
Improveleakage current reductionVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The doped structure is formed before the second barrier layer, and the second barrier layer is formed with a recessed portion that exposes part of the doped structure. This preliminary configuration of doping and barrier layer formation creates built-in electric field distributions that suppress leakage current before the device operates, improving reliability without requiring additional complex manufacturing steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gate electrode is positioned within the spacer structure and extends partially into the upper portion of the second barrier layer, creating a nested configuration where the gate is embedded in multiple layers. This nested arrangement provides multiple barriers to leakage current paths while maintaining a compact structure that is manufacturable with standard semiconductor processing techniques.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Speed

If simple barrier layer configuration is used, then manufacturing is easier, but electron mobility is insufficient

Engineering Contradiction:
Improveelectron mobilityVSAvoidbarrier layer structure
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The second barrier layer is formed with a recessed portion that creates localized variations in barrier thickness and composition. This parameter variation in the barrier layer structure optimizes the potential profile for electron transport, enhancing electron mobility in the channel region while the overall barrier layer configuration remains manufacturable with standard semiconductor processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure improves drive current and reduces leakage current, enhancing the overall performance of the HEMT.

Implementation Method 1

forming a two-dimensional electron gas (2DEG) and a gate electrode configuration to enhance electron mobility

Methodology Applied
Scientific EffectTwo-dimensional electron gas (2DEG) formation:

Implementation Method 2

The first barrier layer may comprise aluminum gallium nitride. The second barrier layer may comprise aluminum gallium nitride

Methodology Applied
Scientific EffectPolarization effect:

Data Source

PatentUS20250324630A1High electron mobility transistor and method for manufacturing same
Publication Date: 2025.10.16 MICROCHIP TECHNOLOGY INC
  • US20250324630A1 patent drawing
  • US20250324630A1 patent drawing
  • US20250324630A1 patent drawing

AI summary

A High-Electron-Mobility-Transistor having a first barrier layer formed on a first buffer layer formed on a substrate. A second barrier layer having a recessed portion and an upper portion formed over the first barrier layer. A doped structure formed on the first barrier layer and surround by the second barrier layer. A second buffer layer formed over the recessed portion and the upper portion of the second barrier layer. A spacer formed on a portion of the doped structure. An insulating layer formed over the second buffer layer. A gate electrode formed within the spacer through the insulating layer, through the second buffer layer and partially into the upper portion of the second barrier layer. A drain terminal formed at a first side of the gate electrode. A source terminal formed at a second side of the gate electrode.