Recessed Coolant Trap Structure for Anti-Clogging Fin Coolers

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Solution Overview

Problem

Conventional semiconductor coolers with fine cooling fins are prone to clogging due to foreign matter and fine particles in the coolant, leading to a deterioration in cooling performance.

Innovation Solution

A cooler design featuring a heat radiating member, a flow path forming member with protruding fin members, and a trap part with recesses on its inner surface, which directs foreign matter and particles away from the fin members, preventing clogging and maintaining cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If multiple cooling fins are provided in the coolant flow path, then heat transfer efficiency is improved, but clogging due to fine particles or foreign matter is likely to occur

Engineering Contradiction:
Improveheat transfer efficiencyVSAvoidclogging resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The flow path forming member is divided into multiple flow paths, with each flow path containing cooling fins. This segmentation allows the introduction of trap parts in the spaces between adjacent flow paths, creating dedicated areas for particle collection that do not interfere with the heat transfer function of the fins while preventing clogging in the coolant flow channels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Trap parts are introduced as intermediary structures between the cooling fins and the coolant flow path. These trap parts act as mediators that capture fine particles and foreign matter before they can reach and clog the cooling fins, while still allowing coolant to flow freely through the system for effective heat transfer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If fine configuration cooling fins are used, then cooling performance is improved, but foreign matter accumulation is more likely

Engineering Contradiction:
Improvecooling performanceVSAvoidforeign matter accumulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

Trap parts are positioned upstream or at strategic locations within the flow path to preliminarily capture foreign matter and fine particles before they can accumulate on the cooling fins. This preliminary action prevents the harmful accumulation on the fine-configured fins while preserving their high cooling performance.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The trap parts are strategically positioned in specific locations within the flow path where foreign matter is likely to settle or be carried by the coolant flow. This local placement ensures that the trap parts effectively intercept particles without interfering with the overall cooling function of the fin structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cooler effectively suppresses clogging and maintains cooling performance by using recesses to trap foreign matter and particles, ensuring efficient coolant circulation and heat transfer.

Implementation Method 1

a heat radiating member (55b), having a mounting surface (55A) on which a first module (31) to be cooled is disposed

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

a third cover member (55e) having a trap part (55d) in which a plurality of recesses (55c) are formed; and a third coolant flow path (44) through which a coolant (F) circulates

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11856740B2Heat radiating cooler with recessed traps for coolant
Publication Date: 2023.12.26 HONDA MOTOR CO LTD
  • US11856740B2 patent drawing
  • US11856740B2 patent drawing
  • US11856740B2 patent drawing

AI summary

A cooler includes a heat radiating member and a cover member that form a coolant flow path. The heat radiating member has a first surface on which an object to be cooled is disposed. The heat radiating member includes multiple fin members protruding into the coolant flow path from a second surface of the heat radiating member. The second surface of the heat radiating member is a part of a surface of the coolant flow path. The cover member includes a trap part in which multiple recesses are formed in a portion of an inner surface of the cover member being another part of the surface of the coolant flow path outside a protruding direction of the fin members.