Recessed EV Charger Display Assembly With Centrifugal Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Electronic display assemblies in outdoor environments face challenges with harsh conditions such as solar loading, extreme temperatures, and moisture, requiring effective thermal management, which traditional tube axial fans do not adequately address, especially in terms of airflow efficiency and noise reduction.

Innovation Solution

The use of centrifugal fans in open and closed loop airflow pathways within display assemblies to improve airflow efficiency, reduce noise, and facilitate even cooling, potentially integrated with electric vehicle chargers for combined thermal management and structural accommodation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tube axial fans are used for cooling, then cooling function is provided, but airflow efficiency is insufficient and noise is high

Engineering Contradiction:
Improvecooling functionVSAvoidairflow efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the fundamental operating parameters of the fan system by transitioning from axial flow to radial flow configuration. This parameter change enables the centrifugal fan to achieve higher airflow efficiency and lower noise levels while maintaining the required cooling function for the display assembly.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tube axial fans are used for cooling, then cooling function is provided, but noise emission is high

Engineering Contradiction:
Improvecooling functionVSAvoidnoise emission
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent changes the fundamental operating parameters of the fan system by transitioning from axial flow to radial flow configuration. This parameter change enables the centrifugal fan to achieve higher airflow efficiency and lower noise levels while maintaining the required cooling function for the display assembly.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If centrifugal fans are used, then airflow efficiency is improved and noise is reduced, but device complexity increases

Engineering Contradiction:
Improveairflow efficiencyVSAvoidfan system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent merges the fan housing with the display assembly housing, integrating the cooling system into the existing structure. This consolidation reduces overall device complexity while maintaining the airflow efficiency benefits of centrifugal fan design.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If display assemblies are placed in sealed housings to protect from harsh conditions, then protection is improved, but thermal management becomes more difficult

Engineering Contradiction:
Improveprotection from harsh conditionsVSAvoidthermal management
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent introduces a centrifugal fan as an intermediary device that actively manages heat removal from the sealed housing. The fan creates controlled airflow pathways that efficiently extract heat from internal components while maintaining the protective sealed environment, thus resolving the thermal management challenge.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Centrifugal fans enhance airflow efficiency, reduce noise, and lower power consumption while providing effective temperature control, allowing for the integration of electric vehicle chargers within display assemblies, improving overall performance and functionality.

Implementation Method 1

Electronic display assemblies which utilize centrifugal fans to provide forced air cooling are provided

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 2

It is known to provide open and/or closed loop airflow pathways through such housings to control temperatures

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS11778757B2Display assemblies incorporating electric vehicle charging equipment
Publication Date: 2023.10.03 MANUFACTURING RESOURCES INTERNATIONAL INC
  • US11778757B2 patent drawing
  • US11778757B2 patent drawing
  • US11778757B2 patent drawing

AI summary

A display assembly with integrated electric vehicle charging equipment includes a first and second side assembly connected to a structural frame, each including an electronic display subassembly located behind a cover. The electric vehicle charging equipment is connected to the structural frame between said first and second side assemblies in an at least partially recessed manner. Open or closed loops of air may be provided for cooling the first and second side assemblies and the electric vehicle charging equipment, which may all be connected to a common power source.