Recessed Gate Dielectric Layout for High-Voltage IC Breakdown Control

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Solution Overview

Problem

In mixed-signal integrated circuit (IC) devices, the use of a thick gate oxide for high-voltage circuitry can lead to a reduced M1-to-gate breakdown voltage, especially in advanced technology nodes with thin interlayer dielectric structures, resulting in undesirable bimodal subcritical drain current versus gate voltage characteristics.

Innovation Solution

The implementation of an etched recessed gate dielectric region, where a thick gate dielectric is formed and then etched to create a recessed region, avoids thinning in the corner regions and maintains a sufficient gate oxide breakdown voltage, thereby preventing bimodal characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If advanced technology nodes with thin interlayer dielectric structures are used, then device scaling is improved, but M1-to-gate breakdown voltage is reduced

Engineering Contradiction:
Improvedevice scalingVSAvoidM1-to-gate breakdown voltage
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The recessed region structure utilizes the vertical dimension to provide additional spacing between the gate and M1 interconnect. This vertical separation compensates for the reduced horizontal spacing in advanced technology nodes, maintaining adequate M1-to-gate breakdown voltage while enabling continued device scaling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies local quality by creating a recessed region specifically at the gate area where M1-to-gate spacing is critical. This localized structural modification provides enhanced spacing where needed without affecting the overall scaling benefits of thin interlayer dielectric structures in other regions of the device.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250081509A1Gate dielectric features in high-voltage IC devices and methods of forming the same
Publication Date: 2025.03.06 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250081509A1 patent drawing
  • US20250081509A1 patent drawing
  • US20250081509A1 patent drawing

AI summary

Some embodiments relate to an integrated circuit device incorporating an etched recessed gate dielectric region. The integrated circuit device includes a substrate including a first upper surface, a gate dielectric region disposed at the first upper surface of the substrate and extending into the substrate, and a gate structure disposed over the gate dielectric region. The gate dielectric region includes a second upper surface and forms a recess extending below the second upper surface. The second upper surface includes a perimeter portion surrounding the recess. The gate structure completely covers the second upper surface of the gate dielectric region and extends into the recess.