Recessed Hole Injection Layer for Uniform Luminance

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Solution Overview

Problem

Conventional organic electroluminescence elements using metal compounds in charge injection transport layers suffer from uneven luminance and reduced lifespan due to localized electrical field concentration and current flow, leading to deterioration of the light-emitting layer.

Innovation Solution

A double-sided light-emitter design with a recessed charge injection transport layer, where the upper peripheral edge of the recess is covered by the bank, suppressing electrical field concentration and localized current flow, thereby improving luminescence properties and extending the element's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a metal compound is used in the charge injection transport layer to improve voltage-current density property and reduce deterioration, then the electrical performance is improved, but electrical field concentration occurs at the upper peripheral edge of the recess causing localized current flow and uneven luminance

Engineering Contradiction:
Improvevoltage-current density propertyVSAvoiduniformity of luminance
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies local quality by creating a recess in the charge injection transport layer at the peripheral edge region, while maintaining the layer's full thickness in the central region. This local structural modification concentrates the light-emitting function in the recess area and prevents electrical field concentration at the upper peripheral edge, thereby achieving uniform luminance distribution across the light-emitting surface while preserving the metal compound's superior electrical performance

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces a vertical dimension change by forming a recess structure that extends downward from the upper surface of the charge injection transport layer. This three-dimensional structural modification allows the light-emitting layer to be positioned at different heights in different regions, creating a stepped configuration that eliminates electrical field concentration at the peripheral edge while maintaining effective charge injection and light emission

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the charge injection transport layer is formed with a recess to suppress electrical field concentration, then uneven luminance is reduced, but the structural complexity of the device increases

Engineering Contradiction:
Improveuniformity of luminanceVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The recess structure is implemented only in the peripheral edge region of the charge injection transport layer, while the central region maintains its original planar structure. This localized modification approach suppresses electrical field concentration at the problematic peripheral edges without requiring complex structural changes throughout the entire device, thereby achieving uniform luminance with minimal increase in structural complexity

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The charge injection transport layer is effectively segmented into two functional regions: a recessed peripheral region that suppresses electrical field concentration and a planar central region that maintains standard charge injection function. This segmentation allows each region to be optimized for its specific function while using relatively simple manufacturing processes

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces uneven luminance and extends the lifespan of the organic electroluminescence element by preventing localized deterioration of the light-emitting layer, enhancing the overall luminescence property and display quality.

Implementation Method 1

The organic EL element is a light-emitter that uses the phenomenon of electroluminescence occurring in organic material

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

the upper peripheral edge of the recess is covered with a portion of the bank, the electrical field concentration in the vicinity of the upper peripheral edge of the recess is suppressed

Methodology Applied
Scientific EffectElectrical field concentration suppression: Electric Field

Data Source

PatentUS8890129B2Light emitting device, light emitting apparatus provided with a light emitting device, and method of manufacturing a light emitting device
Publication Date: 2014.11.18 MAGNOLIA BLUE CORP
  • US8890129B2 patent drawing
  • US8890129B2 patent drawing
  • US8890129B2 patent drawing

AI summary

The present disclosure aims to provide a light-emitter having a favorable luminescence property, a light-emitting device having the light-emitter, and a method of manufacturing the light-emitter. Specifically, the light-emitter has the following structure. A hole injection layer and a light-emitting layer are layered between a first electrode and a second electrode which are transparent, and a light-emitting layer exists in an area defined by a bank. Thus, organic EL elements are formed. The hole injection layer has a recess in an upper surface of the area defined by the bank. An upper peripheral edge of the recess in the hole-injection layer is covered with a portion of the bank.