Recessed LED Phototherapy Mask with Reflective Cavity

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Solution Overview

Problem

Existing at-home light therapy devices for skin treatment are often one-size-fits-all, uncomfortable, and pose safety risks due to exposed LEDs and circuitry, lacking adjustability and proper eye protection, which limits their effectiveness and user convenience.

Innovation Solution

A wearable, adjustable phototherapy system with recessed LEDs and reflective surfaces for improved light dispersion, integrated circuitry protection, and adjustable frames for secure, hands-free use, including eye protection features like goggles, to accommodate various user sizes and skin conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If LEDs are disposed to maximize light communication to the patient, then light therapy effectiveness is improved, but the LEDs and circuitry become exposed and contactable by the patient, causing safety risks and discomfort

Engineering Contradiction:
Improvelight communicationVSAvoidexposed LEDs and circuitry
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent applies nesting by placing the LEDs within a recessed cavity formed by the first and second walls. The LEDs are positioned between the walls, with the second wall having apertures that allow light transmission while the walls themselves protect the LEDs and circuitry from direct contact. This nested structure resolves the contradiction by maintaining light effectiveness while eliminating exposure hazards.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Illumination intensity

If the mask is disposed relatively close to the face to maximize light therapy, then treatment effectiveness is improved, but the exposed circuitry and LEDs cause an intimidating and unpleasant experience

Engineering Contradiction:
Improvelight therapy deliveryVSAvoiduser comfort
Core Design Contradiction:
Illumination intensityVSEase of operation

Solution Approach 1:

The recessed cavity formed by the first and second walls nests the LEDs and circuitry, creating a smooth outer surface that eliminates exposed components. This allows the mask to be positioned close to the face for effective light delivery while the enclosed structure prevents the intimidating appearance of exposed circuitry, thereby improving user comfort.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Reliability

If the support and mounting assembly presses closely against the hair or scalp to secure the device, then device stability is improved, but patient comfort deteriorates

Engineering Contradiction:
Improvedevice attachmentVSAvoidpatient comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent employs a flexible headband made of elastic material that can be adjusted to different sizes. This flexible shell provides secure attachment to the patient's head while conforming to the scalp's shape, distributing pressure evenly and avoiding the discomfort associated with rigid, pressing assemblies. The flexibility allows the device to maintain reliability without compromising comfort.

Inventive Principle:
Principle #30Flexible shells and thin films

4Ease of operation

If the device is made lightweight and minimally supported, then ease of use is improved, but secure attachment becomes difficult

Engineering Contradiction:
Improveease of useVSAvoidsecure attachment
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The elastic headband provides secure attachment through its material properties rather than through heavy construction. The flexibility and elasticity of the headband allow it to conform to the head and maintain secure attachment, while the overall device remains lightweight and easy to use. This resolves the contradiction by using material characteristics rather than mass to achieve reliability.

Inventive Principle:
Principle #30Flexible shells and thin films

5Object-affected harmful factors

If separable patches are used to block light from the eyes, then eye protection is provided, but the patches must rest on the eye area which may cause discomfort

Engineering Contradiction:
Improveeye protectionVSAvoidcomfort during treatment
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The patent integrates eye protection into the main mask structure through a nose bridge extension that blocks light from reaching the eyes. This dimensional integration incorporates the protective function into the existing mask geometry rather than adding separate patches that rest on the eyes. The solution provides eye protection while maintaining comfort by eliminating the need for additional eye-area components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system provides a comfortable, effective, and adaptable light therapy solution that maximizes light exposure while minimizing user discomfort and safety risks, allowing for customizable treatments based on skin type and condition.

Implementation Method 1

therapeutic for skin treatment against maladies such as acne, or are beneficial to inhibit skin aging. However, there is a need to provide users/patients with a convenient at-home light therapy delivery device

Methodology Applied
Scientific EffectLight emission: Light Emitting Diode

Implementation Method 2

The second wall comprises a reflective surface facing towards a patient and a plurality of light apertures substantially aligned with the LEDs on the first wall for communicating lamp radiation from the lamps to a user

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11077319B2Light therapy spot applicator
Publication Date: 2021.08.03 KENVUE BRANDS LLC
  • US11077319B2 patent drawing
  • US11077319B2 patent drawing
  • US11077319B2 patent drawing

AI summary

Phototherapy systems comprising a therapeutic lamp platform for radiant lamps such as LEDs disposed in a holdable spot applicator assembly, the holdable spot applicator assembly including a reflective surface facing towards a patient and a plurality of LEDs for communicating lamp radiation from the lamps to a user. The lamps and associated circuitry are housed within a holdable elongated structure.