Recessed Lighting Interface Module for Tool-Free Component Replacement

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Solution Overview

Problem

Current recessed lighting systems require cumbersome and time-consuming processes for switching between different components, necessitating the removal of multiple screws and fasteners to change a single component, which complicates efficient light distribution and interchangeability.

Innovation Solution

A compact recessed lighting system with an integrated interface module that allows for easy connections and interchangeability of components, using a design with a set of electrical contacts that provide a non-permanent connection to the light source module, reducing the need for wire cutting or soldering, and incorporating a heat sink for efficient heat dissipation, along with interchangeable trims and reflector inserts to accommodate various shapes and sizes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional recessed lighting systems use multiple screws and fasteners to secure components, then the structural stability and reliability are improved, but the ease of operation and time required for component replacement worsen

Engineering Contradiction:
Improvestructural stabilityVSAvoidcomponent replacement ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The recessed lighting system is divided into separate modular components (trim, reflector, light source module, interface module) that can be independently replaced. Each component can be detached and reattached without affecting the structural integrity of the entire system, enabling easy maintenance while maintaining reliability through proper modular connection design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system employs dynamic connection mechanisms that allow components to be easily attached and detached. The interface module uses spring-loaded electrical contacts and mechanical retention features that provide secure connection during operation but allow quick release when needed, transitioning between stable and easily replaceable states.

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional recessed lighting systems require removal of multiple screws and fasteners to change a single component, then the structural stability is improved, but the productivity and time efficiency worsen

Engineering Contradiction:
Improvestructural stabilityVSAvoidcomponent replacement speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system separates the light source module from the interface module, allowing the light source to be replaced independently without disturbing other components. This segmentation eliminates the need to remove multiple fasteners and enables rapid component replacement while maintaining structural stability through the retained interface module and housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interface module is pre-configured with electrical contacts and mechanical retention features that align with corresponding features on the light source module. This preliminary arrangement of connection points allows for quick snap-in/snap-out replacement without requiring complex assembly or disassembly procedures.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If traditional recessed lighting systems use permanent wire connections, then the electrical reliability is improved, but the ease of operation and adaptability worsen

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidcomponent interchangeability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The electrical connection system is segmented into separate contact points on the interface module and corresponding contacts on the light source module. This allows electrical connections to be made through simple mechanical contact rather than permanent wire splicing, enabling easy component interchangeability while maintaining reliable electrical connectivity through dedicated contact interfaces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The interface module serves as an intermediary between the permanent wiring in the ceiling and the replaceable light source modules. It provides standardized electrical contacts that accept various light source modules without requiring direct wire connections to each component, thereby enabling adaptability while maintaining reliable electrical power delivery.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If traditional recessed lighting systems require replacement of multiple components to change a single component, then the system reliability is improved, but the loss of time and operational efficiency worsen

Engineering Contradiction:
Improvesystem reliabilityVSAvoidcomponent replacement time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system is segmented into independent functional modules (trim, reflector, interface module, light source) that can be replaced individually. This allows changing a single component without disturbing or replacing other components, significantly reducing replacement time while maintaining system reliability through proper modular design that ensures correct assembly and connection.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and user-friendly replacement of components with minimal tools and fasteners, simplifying installation and ensuring proper light distribution without light leakage, while maintaining adaptability to different component styles and sizes.

Implementation Method 1

incorporating a heat sink for efficient heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS9404639B2Recessed lighting assembly with integrated interface module
Publication Date: 2016.08.02 DMF INC
  • US9404639B2 patent drawing
  • US9404639B2 patent drawing
  • US9404639B2 patent drawing

AI summary

A compact recessed lighting system is provided. The lighting system includes a light source module, a heat sink, a lens, a set of electrical contacts, and a set of trims. Each of these elements of the lighting system may be coupled to an integrated interface module. The recessed lighting system provides a reduced set of components while ensuring adaptability and easy installation into a structure. In particular, by including an integrated interface module that allows the light source module, the set of trims, the lens, and the heat sink to be easily replaced with minimal tools and minimal fasteners, the recessed lighting system described herein provides a more efficient and user friendly design in comparison to traditional systems.