Recessed Spot Light With Rotating LED Assembly and Single Lens

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Solution Overview

Problem

Existing lighting solutions, particularly diffusive panels, are inefficient in optimizing the lighting performance/consumption ratio and do not allow for the generation of multiple photometric solids using a single lens.

Innovation Solution

A recessed spot light with a single lens capable of producing two or more different photometric solids, utilizing a mechanism to rotate an array of LED light sources between orthogonal positions to achieve these patterns, and incorporating a mechanical solution for easy lens assembly and disassembly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If diffusive panels are used to conceal direct LED view, then comfort lighting is improved, but lighting efficiency deteriorates

Engineering Contradiction:
Improvecomfort lightingVSAvoidlighting efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The lens is segmented into multiple optical groups (first optical group, second optical group, etc.) that can be independently positioned. This allows different zones of the lens to handle different light distribution tasks, achieving both comfort lighting through diffusion and maintained efficiency through optimized light paths.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The lens is designed to be rotatable relative to the LED array, allowing dynamic reconfiguration of which optical groups face which LEDs. This enables the system to adapt between different lighting modes (comfort vs. efficiency) by rotating the lens to different angular positions.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple lenses are used to obtain different photometric solids, then photometric versatility is improved, but device complexity deteriorates

Engineering Contradiction:
Improvephotometric solidsVSAvoidlens assembly
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

A single lens structure performs multiple functions by incorporating different optical groups (collimating, diffusing, focusing) within the same physical component. The lens can be rotated to present different optical groups to the LED array, enabling one lens to replace what would traditionally require multiple separate lenses.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The rotatable lens mechanism allows a single static lens structure to dynamically present different optical configurations. By rotating the lens to different angular positions, the system achieves multiple photometric outcomes without requiring multiple physical lenses, thereby reducing device complexity.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If a single lens is used to produce multiple photometric solids, then device complexity is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelens structureVSAvoidoptical group positioning
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The lens is divided into distinct optical groups with specific functions (collimating, diffusing, focusing). Each optical group can be manufactured and positioned with standardized precision requirements, making the overall manufacturing process more manageable despite the complexity of achieving multiple photometric solids.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables high efficiency, compact structure, and ease of production while allowing multiple photometric patterns without requiring multiple lenses, enhancing lighting performance and reducing production costs.

Implementation Method 1

a lens (13) for diffusing the light radiation is placed in a central position with respect to the frame (11), where at least two optical groups (14, 15) are formed, designed for forming two or more different photometric solids

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

The recessed spot light (10) has an external structure or frame (11)... at least one lens (13) for diffusing the light radiation is placed in a central position

Methodology Applied
Scientific EffectLight Emitting Diode: Light Emitting Diode

Data Source

PatentEP4118377B1Recessed spot light
Publication Date: 2025.09.10 BEGHELLI SPA
  • EP4118377B1 patent drawingFigure 1~4

AI summary

Described is a recessed spot light (10) comprising an outer structure or frame (11 ), to which is connected a connection bracket (12) having a series of levers (19) connected to elastic elements (18). The frame (11) is placed around a lens (13) designed to diffuse the light radiation from at least one LED light source, which is inserted, together with a dissipating element, in a containment assembly (16), placed in correspondence with the lens (13) and in a position adjacent and innermost to the connection bracket (12). At least two optical groups (14, 15) are formed on the lens (13), designed to form two or more different photometric solids by means of a release and rotation mechanism of the containment assembly (16) formed by the dissipating element and by the LED light source, which allows the LED light source to be collimated alternatively with each optical group (14, 15).