Recessed WIU Cover Reducing External Depth

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Solution Overview

Problem

While-in-use (WIU) covers for electrical devices are aesthetically unpleasing and interfere with users due to their extended design, which does not efficiently accommodate electrical devices and related items like plugs, leading to potential contact issues and environmental exposure.

Innovation Solution

A WIU cover assembly comprising a base with a recessed portion and a hood that opens and closes, allowing the electrical device to be positioned within an electrical box, reducing the cover's external extent by providing a larger internal cavity, and featuring a hinge pin connection and various materials for secure and protective mounting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the WIU cover is designed with an extended external depth to accommodate electrical devices and plugs, then the internal cavity space is sufficient, but the cover becomes aesthetically unpleasing and interferes with users

Engineering Contradiction:
Improveinternal cavity spaceVSAvoidexternal depth
Core Design Contradiction:
Volume of moving objectVSLength of moving object

Solution Approach 1:

The electrical device is nested within a recessed portion of the base, which itself is nested within the WIU cover assembly. This nested configuration allows the electrical device to be accommodated within the available space without increasing the overall external depth of the cover, thereby maintaining aesthetic appearance while providing sufficient internal cavity space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If the WIU cover extends further from the wall to accommodate plugs and devices, then more space is available for electrical components, but user access and safety are compromised

Engineering Contradiction:
Improveuser accessVSAvoidinternal cavity space
Core Design Contradiction:
Ease of operationVSVolume of moving object

Solution Approach 1:

Instead of extending the WIU cover in the depth dimension (away from the wall), the design utilizes the recessed portion in the wall dimension (within the wall plane). This dimensional shift allows sufficient internal cavity space to be created without increasing the external protrusion, thereby maintaining user access and safety while accommodating electrical components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If the WIU cover is made compact to improve aesthetics and user safety, then the external depth is reduced, but there is insufficient space to accommodate electrical devices and plugs

Engineering Contradiction:
Improveexternal depthVSAvoidinternal cavity space
Core Design Contradiction:
Length of moving objectVSVolume of moving object

Solution Approach 1:

The base incorporates a recessed portion that creates localized additional space for the electrical device without affecting the overall external dimensions of the WIU cover. This local modification to the base structure provides the necessary internal cavity space while maintaining the compact external depth of the cover.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS10396535B2While-in-use outdoor cover with recessed electrical device
Publication Date: 2019.08.27 THOMAS & BETTS INTERNATIONAL INC
  • US10396535B2 patent drawing
  • US10396535B2 patent drawing
  • US10396535B2 patent drawing

AI summary

A while-in-use cover assembly includes a hood and a base connected to the hood. The base includes a first side wall and a first back wall forming a first cavity with a first opening opposite the first back wall. The hood covers the first opening, the first side wall includes a first side wall edge and a second side wall edge opposite the first side wall edge. The first side wall edge is proximate to the first opening, and the second side wall edge is proximate to the first back wall. The first back wall includes a second opening to a second cavity. A second side wall defines the second cavity and extends from the first back wall from the first opening. The first cavity and the second cavity provide access through the first opening and the second opening to an electrical device coupled to the second side wall.