Reciprocating Pool Cleaner Head with Adjustable Nozzles

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Solution Overview

Problem

Existing in-floor pool cleaning systems are prone to wear and clogging, leading to piston malfunction and incomplete pool surface cleaning due to mineral deposits and debris accumulation, often going unnoticed during nighttime operations.

Innovation Solution

A reciprocating pool cleaner head with a piston that moves between raised and lowered positions, guided by teeth and channels, and biased by a spring, allowing for cyclical water flow to clean the pool surface in multiple directions, with a cap that rotates to align with different nozzles for optimal cleaning and debris removal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a guide pin navigates a sinusoidal maze to guide piston movement, then the piston can move through multiple nozzle stations, but the pin is prone to snapping off and the maze becomes clogged with mineral deposits and debris

Engineering Contradiction:
Improvepiston movement through multiple nozzle stationsVSAvoidguide pin and maze durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent removes the guide pin and sinusoidal maze from the system entirely. Instead, the piston is guided by the geometry of the chamber walls and the arrangement of nozzles themselves, eliminating the fragile guiding components that were prone to breaking and clogging while maintaining the ability to move through multiple nozzle stations.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent divides the chamber into multiple discrete stations, each with its own nozzle arrangement. The piston moves between these segmented stations in response to cyclical water flow, allowing versatile cleaning patterns without requiring a continuous complex guide path.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If the piston moves freely without guidance after the guide pin breaks, then the system is simpler, but the piston cannot maintain proper orientation and cleaning effectiveness is lost

Engineering Contradiction:
Improveguidance mechanism complexityVSAvoidpiston orientation control
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent eliminates the separate guidance mechanism (guide pin and maze) entirely. The piston's orientation and movement are controlled by the inherent geometry of the chamber and nozzle arrangement, not by additional guiding components.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The guidance function is merged into the chamber structure itself. The walls and nozzle arrangements provide both the cleaning function and the guidance function, eliminating the need for separate guidance components.

Inventive Principle:
Principle #5Merging (Combining)

3Duration of action of stationary object

If mineral deposits and debris build up in the maze, then the piston becomes stuck requiring maintenance, but increasing maintenance frequency reduces system availability

Engineering Contradiction:
Improvesystem operation between maintenanceVSAvoidanti-clogging design complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent removes the maze structure that accumulated deposits and caused clogging. Without the complex sinusoidal path, there is no surface for mineral deposits to build up on, eliminating the clogging problem that required maintenance intervention.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The system is designed to prevent clogging through its geometry rather than requiring active cleaning or maintenance. The smooth chamber walls and absence of complex internal structures prevent deposit accumulation, allowing the system to maintain operation without maintenance attention.

Inventive Principle:
Principle #25Self-service

4Extent of automation

If the cleaner head operates automatically at night, then pool cleaning is convenient, but stuck heads go unnoticed and leave portions of the pool uncleaned

Engineering Contradiction:
Improveautomatic pool cleaning operationVSAvoiddetection of stuck piston
Core Design Contradiction:
Extent of automationVSDifficulty of detecting and measuring

Solution Approach 1:

The system is designed to prevent sticking through its geometry, eliminating the need for monitoring or detection mechanisms. The piston cannot become stuck because there are no complex internal structures for debris to lodge in, ensuring reliable automatic operation without oversight.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures efficient and complete pool surface cleaning by preventing piston sticking, maintaining effective operation, and allowing for easy adjustment of nozzle sizes to match pool system requirements, ensuring thorough and reliable cleaning without manual intervention.

Implementation Method 1

A spring carried between the piston and the lower surface biases the piston into the lowered position

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

the piston moves up, down, and in rotation, sequentially moving through several nozzle stations or orientations. Water applied through the head is thus directed in different directions in response to movement of the piston

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS9624683B1Reciprocating in-floor pool cleaner head with adjustable nozzles
Publication Date: 2017.04.18 PENTAIR WATER POOL & SPA INC
  • US9624683B1 patent drawing
  • US9624683B1 patent drawing
  • US9624683B1 patent drawing

AI summary

A device for use in a swimming pool structure includes an insert defining a chamber and including a lower surface disposed within the chamber. The device includes a piston having a plurality of nozzles, and a cap having an outlet, the cap mounted for rotation among a plurality of positions each aligning the outlet in the cap with one of the nozzles in the piston. The piston is carried in the chamber for reciprocal movement between a lowered position and a raised position in which one of the nozzles is aligned with the outlet, and the one of the nozzles and the outlet are free of obstruction above the insert.