Reciprocating Saw Blade Push-Pull Cutting Edge Design

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Solution Overview

Problem

Conventional reciprocating saw blades lack high performance cutting and long-term durability for both edges, particularly in two-sided designs.

Innovation Solution

A reciprocating saw blade with parallel longitudinal cutting edges, where one edge is oriented for cutting on the push stroke and the other on the pull stroke, featuring angled mounting structures and teeth configurations that minimize friction and maximize cutting efficiency on both strokes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a two-sided reciprocating saw blade is designed with teeth on both longitudinal edges, then cutting versatility is improved, but cutting performance and durability on both edges are insufficient

Engineering Contradiction:
Improvecutting versatilityVSAvoidcutting performance and durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent applies local quality by configuring teeth on only one longitudinal edge of the saw blade rather than both edges. This creates a specialized single-sided cutting blade where all cutting teeth are concentrated on one edge, optimizing cutting performance and durability for that specific edge while maintaining versatility through different tooth configurations and blade orientations.

Inventive Principle:
Principle #3Local quality

2Productivity

If the mounting structure is angled at an acute angle relative to the cutting edge, then cutting efficiency is improved, but blade stability may be compromised

Engineering Contradiction:
Improvecutting efficiencyVSAvoidblade stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies parameter changes by optimizing the mounting structure angle to a specific acute angle range (15-45 degrees) relative to the cutting edge. This parameter optimization balances cutting efficiency (improved by the angle) with blade stability (maintained within the optimal angle range), resolving the contradiction between these two requirements through precise parameter selection.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS10639733B2Reciprocating saw blade
Publication Date: 2020.05.05 JS PROD INC
  • US10639733B2 patent drawing
  • US10639733B2 patent drawing
  • US10639733B2 patent drawing

AI summary

A reciprocating saw blade that includes a longitudinal body having a first end and a second end and a first longitudinal cutting edge parallel to a second longitudinal cutting edge. The blade includes a mounting structure located at the first end which is angled at an acute angle relative to the first longitudinal cutting edge. At least one of the first longitudinal cutting edge and the second longitudinal cutting edge has a plurality of teeth oriented for cutting on the substantially push stroke.