Recirculating Container Transfer With Synchronized Paddle Wheel Handling

The patent combines multiple processing operations into a single recirculating machine line where containers pass through the same machines multiple times. This merges the functions of what would traditionally require separate machines in a single-pass line, reducing the overall machine footprint while maintaining all necessary processing capabilities.

The system dynamically adjusts container flow through recirculation, allowing containers to be processed in multiple passes through the same equipment. This dynamic approach replaces the static single-pass configuration with a flexible multi-pass system that optimizes space utilization.

The patent implements a synchronous control system that uses feedback mechanisms to coordinate container movement through the recirculation loop. Pocket correlation tracking and synchronized actuators ensure that containers are transferred at the correct timing, maintaining throughput while enabling recirculation.

The system maintains continuous container flow through the recirculation loop with synchronized transfers, ensuring that the useful action of processing continues without interruption. The synchronous operation prevents idle time and maintains production rhythm despite the recirculating configuration.

The patent employs feedback-controlled synchronous transfer mechanisms that monitor and maintain pocket correlation throughout the recirculation loop. This ensures containers are always transferred at the correct position, preventing collisions and jams while maintaining reliable operation.

The system performs preliminary synchronization actions to establish and maintain correct container positioning before transfers occur. Pocket correlation is proactively managed through coordinated actuator movements, ensuring containers are properly positioned to avoid collisions and jams.