Air flow management for cooking system

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Solution Overview

Problem

Current cooking systems require expensive and time-consuming maintenance due to grease and particulate deposits in ventilation systems, and recirculating byproducts into the cooking environment is undesirable.

Innovation Solution

The implementation of a recirculating ventilation system with features like removable components, UV treatment, ozone control, and cyclonic filtration systems to improve accessibility and efficiency in cleaning and removing grease and particulates, while preventing the recirculation of cooking byproducts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a ventilation system vents to exterior to avoid recirculating byproducts, then cooking byproducts are removed effectively, but installation cost and structural modification requirements increase significantly

Engineering Contradiction:
Improvecooking byproducts removalVSAvoidinstallation cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent introduces a recirculation system with intermediate treatment components (filters, UV lamps, ozone generators) that process cooking byproducts before re-introducing them into the cooking environment. This mediator approach allows byproducts to be treated and reused rather than requiring expensive exterior venting infrastructure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system treats and recirculates cooking byproducts within the same cooking environment, making the environment self-sufficient rather than dependent on exterior venting. The recirculation system handles byproduct management internally through filtration and treatment components.

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If traditional ventilation systems are used, then cooking byproducts are removed, but maintenance cost and time due to grease and particulate deposits increase

Engineering Contradiction:
Improvecooking byproducts removalVSAvoidmaintenance time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The system applies preliminary treatment to cooking byproducts through filtration and UV/Ozone treatment before they can accumulate as heavy grease and particulate deposits. This preliminary action prevents the formation of maintenance-intensive deposits that would require time-consuming cleaning.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces mechanical collection methods (that accumulate grease requiring manual cleaning) with UV light and ozone chemical treatment methods that break down and eliminate deposits in-place, eliminating the need for time-consuming mechanical maintenance.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of manufacture

If recirculating ventilation is implemented, then installation cost is reduced, but effectiveness of byproduct removal may be compromised

Engineering Contradiction:
Improveinstallation costVSAvoidbyproduct removal effectiveness
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The system changes the state of cooking byproducts through UV irradiation and ozone treatment, transforming them from harmful contaminants into acceptable air quality. This parameter change (chemical transformation) maintains byproduct removal effectiveness while enabling cost-effective recirculation.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent combines multiple treatment mechanisms (filtration, UV light, ozone generation) into a composite treatment system that addresses different aspects of byproduct removal, achieving effective byproduct elimination through the synergistic combination of multiple methods rather than relying on a single approach.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces maintenance costs and time, effectively removes grease and particulates, and ensures that cooking byproducts are not vented back into the occupied cooking environment, enhancing cleanliness and safety.

Implementation Method 1

a cyclonic filtration system

Methodology Applied
Scientific EffectCyclonic separation: Cyclone Separation

Implementation Method 2

a cyclonic filtration system comprising a canister comprising a water bath

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

UV treatment

Methodology Applied
Scientific EffectPhotodissociation: Photodissociation

Implementation Method 4

UV treatment

Methodology Applied
Scientific EffectPhoto-oxidation: Photo-oxidation

Implementation Method 5

an ozone generation system positioned within the ventilation duct

Methodology Applied
Scientific EffectCorona discharge: Corona Discharge

Implementation Method 6

ozone control

Methodology Applied
Scientific EffectOzone oxidation: Oxidation

Implementation Method 7

One or more cold catalysts are positioned downstream of the particulate removal system. The one or more cold catalysts are configured to catalytically decompose at least some residual ozone.

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20240255154A1Air flow management for cooking system
Publication Date: 2024.08.01 EVO AMERICA LLC
  • US20240255154A1 patent drawing
  • US20240255154A1 patent drawing
  • US20240255154A1 patent drawing

AI summary

Examples are disclosed that relate to cooking systems with internal ventilation systems. One example provides a cooking system comprising a ventilation duct. The ventilation duct comprises an inlet aperture configured to receive cooking exhaust. An ozone generator is configured to dispense ozone gas into the ventilation duct. The cooking system further comprises a fan disposed within the ventilation duct, the fan being configured to pull the cooking exhaust and the ozone through the inlet aperture and the ventilation duct. The cooking system further comprises a particulate removal system positioned within the ventilation duct between the inlet aperture and the fan. One or more cold catalysts are positioned downstream of the particulate removal system. The one or more cold catalysts are configured to catalytically decompose at least some residual ozone.